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Added Doppelhoeckertest

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This commit is contained in:
Matthias Heisig
2025-06-10 21:04:06 +02:00
parent 58f3c751d3
commit 6fe10cc58c
7 changed files with 376 additions and 297 deletions
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5
PLC/DUTs/E_BMS_CONTROL_MODE.TcDUT
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@@ -1,5 +1,5 @@
<?xml version="1.0" encoding="utf-8"?> <?xml version="1.0" encoding="utf-8"?>
<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4026.8"> <TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4026.12">
<DUT Name="E_BMS_CONTROL_MODE" Id="{ab000a04-c252-420d-ac1e-2bf611fa911a}"> <DUT Name="E_BMS_CONTROL_MODE" Id="{ab000a04-c252-420d-ac1e-2bf611fa911a}">
<Declaration><![CDATA[{attribute 'qualified_only'} <Declaration><![CDATA[{attribute 'qualified_only'}
{attribute 'strict'} {attribute 'strict'}
@@ -12,7 +12,8 @@ TYPE E_BMS_CONTROL_MODE :
MANUAL := 5, MANUAL := 5,
BALANCING := 6, BALANCING := 6,
CYCLING := 7, CYCLING := 7,
PRECHARGE := 8 PRECHARGE := 8,
DH := 9
); );
END_TYPE END_TYPE
]]></Declaration> ]]></Declaration>

5
PLC/DUTs/ST_AUTO_HMI_INTERFACE.TcDUT
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@@ -1,10 +1,13 @@
<?xml version="1.0" encoding="utf-8"?> <?xml version="1.0" encoding="utf-8"?>
<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4024.12"> <TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4026.12">
<DUT Name="ST_AUTO_HMI_INTERFACE" Id="{2b90c47c-9132-4aec-a172-6289a0ff4dc3}"> <DUT Name="ST_AUTO_HMI_INTERFACE" Id="{2b90c47c-9132-4aec-a172-6289a0ff4dc3}">
<Declaration><![CDATA[TYPE ST_AUTO_HMI_INTERFACE : <Declaration><![CDATA[TYPE ST_AUTO_HMI_INTERFACE :
STRUCT STRUCT
stStartAutoButton : ST_HMI_CONTROL_BUTTON := (xRelease := TRUE); stStartAutoButton : ST_HMI_CONTROL_BUTTON := (xRelease := TRUE);
stStopAutoButton : ST_HMI_CONTROL_BUTTON := (xRelease := TRUE); stStopAutoButton : ST_HMI_CONTROL_BUTTON := (xRelease := TRUE);
{attribute 'OPC.UA.DA' := '1'}
{attribute 'OPC.UA.DA.Access' := '1'}
diSetpointAutomatic : DINT; diSetpointAutomatic : DINT;
END_STRUCT END_STRUCT
END_TYPE END_TYPE

4
PLC/GVLs/GVL_SCADA.TcGVL
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@@ -1,5 +1,5 @@
<?xml version="1.0" encoding="utf-8"?> <?xml version="1.0" encoding="utf-8"?>
<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4026.8"> <TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4026.12">
<GVL Name="GVL_SCADA" Id="{8186ff04-764f-4b24-8a6b-d0a44d528e6f}"> <GVL Name="GVL_SCADA" Id="{8186ff04-764f-4b24-8a6b-d0a44d528e6f}">
<Declaration><![CDATA[{attribute 'qualified_only'} <Declaration><![CDATA[{attribute 'qualified_only'}
VAR_GLOBAL VAR_GLOBAL
@@ -22,6 +22,8 @@ VAR_GLOBAL
xCanChangeControlMode : BOOL; xCanChangeControlMode : BOOL;
// Current battery power // Current battery power
{attribute 'OPC.UA.DA' := '1'}
{attribute 'OPC.UA.DA.Access' := '1'}
diCurrentBatteryPower : DINT; diCurrentBatteryPower : DINT;
// Last power charged value // Last power charged value

504
PLC/PLC.tmc
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File diff suppressed because one or more lines are too long

73
PLC/POUs/MAIN.TcPOU
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@@ -29,6 +29,7 @@ VAR
_iStateSafetyCheck : INT; _iStateSafetyCheck : INT;
_iStateBalancing : INT; _iStateBalancing : INT;
_iStatePrecharge : INT; _iStatePrecharge : INT;
_iStateDH : INT;
// Start safety check mode // Start safety check mode
_xStartSafetyCheck : BOOL; _xStartSafetyCheck : BOOL;
@@ -168,6 +169,9 @@ VAR
_xGetPowerMeterData : BOOL; _xGetPowerMeterData : BOOL;
_rPowerDH : REAL;
_fbTONDHCycleTime : TON := (PT := T#15M);
//_fbKaco : FB_PowerSupplyKaco('Kaco'); //_fbKaco : FB_PowerSupplyKaco('Kaco');
//_xEnableKaco : BOOL; //_xEnableKaco : BOOL;
END_VAR END_VAR
@@ -655,6 +659,75 @@ CASE _eBMSControlMode OF
_eBMSControlMode := GVL_SCADA.eRequestedControlMode; _eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF END_IF
SM_PRECHARGE(); SM_PRECHARGE();
E_BMS_CONTROL_MODE.DH:
_eStringOpMode := E_STRING_OPERATING_MODE.AUTOMATIC;
_xAllComponentsToManualMode := FALSE;
_xInSafetyCheckMode := FALSE;
_xReleaseManualMode := FALSE;
// Goto error state if a string has an error
IF _xStringsErrorActive THEN
_iStateDH := 1000;
END_IF
CASE _iStateDH OF
0: // Idle, wait for command
_rAutoPowerRequest := DINT_TO_REAL(GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic);
IF (ABS(_rAutoPowerRequest) > 100.0) THEN
_rPowerDH := _rAutoPowerRequest;
_fbTONDHCycleTime(IN := TRUE);
_iStateDH := 10;
END_IF
10: // First power cycle
_fbTONDHCycleTime(IN := TRUE);
IF _fbTONDHCycleTime.Q THEN
_rAutoPowerRequest := 0;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
_fbTONDHCycleTime(IN := FALSE);
_iStateDH := 20;
END_IF
20: // First pause
_fbTONDHCycleTime(IN := TRUE);
IF _fbTONDHCycleTime.Q THEN
_rAutoPowerRequest := _rPowerDH;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := REAL_TO_DINT(_rAutoPowerRequest);
_fbTONDHCycleTime(IN := FALSE);
_iStateDH := 30;
END_IF
30: // Second power phase
_fbTONDHCycleTime(IN := TRUE);
IF _fbTONDHCycleTime.Q THEN
_rAutoPowerRequest := 0;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
_fbTONDHCycleTime(IN := FALSE);
_iStateDH := 0;
END_IF
1000: // Error state
_rAutoPowerRequest := 0;
_rPowerDH := 0;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
_fbTONDHCycleTime(IN := FALSE);
_iStateDH := 1010;
1010: // Wait for reset
IF _xConfirmAlarms THEN
_iStateDH := 0;
END_IF
END_CASE
//IF (_iState <> 30) OR GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic = 0 THEN
//END_IF
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_AUTO();
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := REAL_TO_DINT(_rAutoPowerRequest);
END_CASE END_CASE
GVL_SCADA.xCanChangeControlMode := _xCanChangeMode; GVL_SCADA.xCanChangeControlMode := _xCanChangeMode;

2
StringSafetyPLC/VoltageCheck/Alias Devices/++BATMOD03-34K1 (EL3124-0090) - Module 1 (TwinSAFE Single Channel).sds
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@@ -1,5 +1,5 @@
<?xml version="1.0" encoding="utf-8"?> <?xml version="1.0" encoding="utf-8"?>
<SafetyDeviceDesc Crc="3795836839" FileFormatVersion="1.8"> <SafetyDeviceDesc Crc="3184093650" FileFormatVersion="1.9">
<AliasDeviceType> <AliasDeviceType>
<Type>4</Type> <Type>4</Type>
<SubType>3124</SubType> <SubType>3124</SubType>

80
Uniper.tsproj
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@@ -269,7 +269,7 @@
</System> </System>
<Plc> <Plc>
<Project GUID="{9AE64910-5EB2-4866-93FD-EFE059C38C36}" Name="PLC" PrjFilePath="PLC\PLC.plcproj" TmcFilePath="PLC\PLC.tmc" ReloadTmc="true" AmsPort="851" FileArchiveSettings="#x000e" CopyTmcToTarget="true" CopyTpyToTarget="false" SymbolicMapping="true"> <Project GUID="{9AE64910-5EB2-4866-93FD-EFE059C38C36}" Name="PLC" PrjFilePath="PLC\PLC.plcproj" TmcFilePath="PLC\PLC.tmc" ReloadTmc="true" AmsPort="851" FileArchiveSettings="#x000e" CopyTmcToTarget="true" CopyTpyToTarget="false" SymbolicMapping="true">
<Instance Id="#x08502000" TcSmClass="TComPlcObjDef" KeepUnrestoredLinks="2" TmcHash="{55C23C39-543E-5832-4693-13ED9A590041}" TmcPath="PLC\PLC.tmc"> <Instance Id="#x08502000" TcSmClass="TComPlcObjDef" KeepUnrestoredLinks="2" TmcHash="{230A3C79-804C-4ED1-6C6E-6C3CE2FDFC9C}" TmcPath="PLC\PLC.tmc">
<Name>PLC Instance</Name> <Name>PLC Instance</Name>
<CLSID ClassFactory="TcPlc30">{08500001-0000-0000-F000-000000000064}</CLSID> <CLSID ClassFactory="TcPlc30">{08500001-0000-0000-F000-000000000064}</CLSID>
<Vars VarGrpType="2" AreaNo="1"> <Vars VarGrpType="2" AreaNo="1">
@@ -278,19 +278,6 @@
<Name>MAIN._xShowAckEmergencyStop</Name> <Name>MAIN._xShowAckEmergencyStop</Name>
<Type>BOOL</Type> <Type>BOOL</Type>
</Var> </Var>
<Var>
<Name>MAIN.xSafetyRun</Name>
<Comment><![CDATA[ Safety]]></Comment>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN.xSafetyErrAck</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._xShowErrorOnButton</Name>
<Type>BOOL</Type>
</Var>
<Var> <Var>
<Name>MAIN._afbStrings[0].xCloseDCCB</Name> <Name>MAIN._afbStrings[0].xCloseDCCB</Name>
<Comment><![CDATA[ Signal to close dc circuit breaker]]></Comment> <Comment><![CDATA[ Signal to close dc circuit breaker]]></Comment>
@@ -1295,6 +1282,19 @@
<Comment><![CDATA[ Motor speed setpoint]]></Comment> <Comment><![CDATA[ Motor speed setpoint]]></Comment>
<Type>INT</Type> <Type>INT</Type>
</Var> </Var>
<Var>
<Name>MAIN.xSafetyRun</Name>
<Comment><![CDATA[ Safety]]></Comment>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN.xSafetyErrAck</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._xShowErrorOnButton</Name>
<Type>BOOL</Type>
</Var>
</Vars> </Vars>
<Vars VarGrpType="1"> <Vars VarGrpType="1">
<Name>PlcTask Inputs</Name> <Name>PlcTask Inputs</Name>
@@ -1302,32 +1302,6 @@
<Name>MAIN._xEmergencyStopOk</Name> <Name>MAIN._xEmergencyStopOk</Name>
<Type>BOOL</Type> <Type>BOOL</Type>
</Var> </Var>
<Var>
<Name>MAIN.xSafetyResterTaster</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._xHarwareResetButton</Name>
<Comment><![CDATA[ Hardware reset button]]></Comment>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._uiEtherCATState</Name>
<Comment><![CDATA[ String EtherCAT state]]></Comment>
<Type>UINT</Type>
</Var>
<Var>
<Name>MAIN._fbSafety.xVoltagesInRange</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._fbSafety.xPressureInRange</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._fbSafety.xTemperaturesInRange</Name>
<Type>BOOL</Type>
</Var>
<Var> <Var>
<Name>MAIN._afbStrings[0].xECWcState</Name> <Name>MAIN._afbStrings[0].xECWcState</Name>
<Type>BOOL</Type> <Type>BOOL</Type>
@@ -6906,6 +6880,32 @@
EL30xx also sets this if an underrange or overrange error is present]]></Comment> EL30xx also sets this if an underrange or overrange error is present]]></Comment>
<Type>BOOL</Type> <Type>BOOL</Type>
</Var> </Var>
<Var>
<Name>MAIN.xSafetyResterTaster</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._xHarwareResetButton</Name>
<Comment><![CDATA[ Hardware reset button]]></Comment>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._uiEtherCATState</Name>
<Comment><![CDATA[ String EtherCAT state]]></Comment>
<Type>UINT</Type>
</Var>
<Var>
<Name>MAIN._fbSafety.xVoltagesInRange</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._fbSafety.xPressureInRange</Name>
<Type>BOOL</Type>
</Var>
<Var>
<Name>MAIN._fbSafety.xTemperaturesInRange</Name>
<Type>BOOL</Type>
</Var>
</Vars> </Vars>
<Contexts> <Contexts>
<Context> <Context>