Added Simulation plc and removed unnecessary files from repository

2024-01-04 18:39:55 +01:00
parent 2bd41279b1
commit bd0bbd9c8b
43 changed files with 4692 additions and 1328 deletions
--- a/PLC_SIM/POUs/Analog_Sensor_Mockup/FB_AnalogSensorMockup.TcPOU
+++ b/PLC_SIM/POUs/Analog_Sensor_Mockup/FB_AnalogSensorMockup.TcPOU
@@ -6,20 +6,29 @@ VAR_INPUT
 	// Raise sensor level from min to max
 	xEnable : BOOL;
 	
+	// Switch to error high
+	xErrorHigh : BOOL := FALSE;
+	
+	// Switch to error low
+	xErrorLow : BOOL := FALSE;
+	
 	// Sensor value when enabled
 	rOnValue : REAL;
 	
 	// Sensor value when dissabled
 	rOffValue : REAL;
 	
+	// Sensor value error high
+	rErrorLowValue : REAL;
+	
+	// Sensor value error high
+	rErrorHighValue : REAL;
+	
 	// Sensor noise value
 	rNoise : REAL := 0.0;
 	
-	// Sensor min value for analog scaling
-	rMinValue : REAL := 0.0;
-	
-	// Sensor max value for analog scaling
-	rMaxValue : REAL := 1.0;
+	// Analog output scaling
+	stAnalogScaling : ST_ANALOG_IO_CONFIG;
 END_VAR
 VAR_OUTPUT
 	iAnalogValue AT %Q* : INT;
@@ -42,18 +51,25 @@ VAR
 	_rPrevValue : REAL := 0.0;
 	
 	// Analog output
-	_fbValveAnalogOutput : FB_AnalogOutput('');
-	
-	// Analog output scaling
-	_stAnalogScaling : ST_ANALOG_IO_CONFIG;
-	_stAnalogEWConfig : ST_ANALOG_EW_LEVELS;
-	_stAnalogEWDelays : ST_ANALOG_EW_DELAYS;
+	{attribute 'hide'}
+	_fbAnalogOutput : FB_AnalogOutput('');
 END_VAR
 ]]></Declaration>
    <Implementation>
      <ST><![CDATA[// Pressure only if enabled
 IF xEnable THEN
+	// Normal enable value
 	_rTargetValue := rOnValue;
+	
+	// Switch to error high value
+	IF xErrorHigh AND (NOT xErrorLow) THEN
+		_rTargetValue := rErrorHighValue;
+	END_IF
+	
+	// Switch to error low value
+	IF xErrorLow AND (NOT xErrorHigh) THEN
+		_rTargetValue := rErrorHighValue;
+	END_IF
 ELSE
 	_rTargetValue := rOffValue;
 END_IF
@@ -70,16 +86,11 @@ IF xEnable THEN
 	_rValue := _rValue + (LREAL_TO_REAL(_lrTmp - 0.5) * rNoise);
 END_IF

-// Set analog output scaling
-_stAnalogScaling.iAIMax := 32767;
-_stAnalogScaling.iAIMin := 0;
-_stAnalogScaling.rPVMax := rMaxValue;
-_stAnalogScaling.rPVMin := rMinValue;

 // Calculate analog output from ramp generator setpoint
-_fbValveAnalogOutput(
+_fbAnalogOutput(
 	rSetpoint:= _rValue, 
-	stScalingConfig:= _stAnalogScaling,
+	stScalingConfig:= stAnalogScaling,
 	xReleaseErrors:= FALSE, 
 	xReleaseHardwareErrors:= FALSE, 
 	xConfirmAlarms:= , 
@@ -87,11 +98,7 @@ _fbValveAnalogOutput(
 	xError=> );]]></ST>
    </Implementation>
    <LineIds Name="FB_AnalogSensorMockup">
-      <LineId Id="719" Count="14" />
-      <LineId Id="798" Count="0" />
-      <LineId Id="734" Count="0" />
-      <LineId Id="799" Count="0" />
-      <LineId Id="735" Count="14" />
+      <LineId Id="1084" Count="38" />
      <LineId Id="9" Count="0" />
    </LineIds>
  </POU>
--- a/PLC_SIM/POUs/FB_ModuleMockup.TcPOU
+++ b/PLC_SIM/POUs/FB_ModuleMockup.TcPOU
@@ -0,0 +1,27 @@
+<?xml version="1.0" encoding="utf-8"?>
+<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4024.12">
+  <POU Name="FB_ModuleMockup" Id="{7849a7a0-5044-422d-86cf-733e0cdbe96b}" SpecialFunc="None">
+    <Declaration><![CDATA[FUNCTION_BLOCK FB_ModuleMockup
+VAR_INPUT
+	stModuleError : REFERENCE TO ST_MODULE_ERROR;
+END_VAR
+VAR_OUTPUT
+END_VAR
+VAR
+	// Unit array
+	afbUnits : ARRAY[0..3] OF FB_UnitMockup;
+	
+	i : INT;
+END_VAR
+]]></Declaration>
+    <Implementation>
+      <ST><![CDATA[FOR i := 0 TO 3 DO
+	afbUnits[i](stUnitError:= stModuleError.astUnitErrors[i]);
+END_FOR]]></ST>
+    </Implementation>
+    <LineIds Name="FB_ModuleMockup">
+      <LineId Id="9" Count="0" />
+      <LineId Id="14" Count="1" />
+    </LineIds>
+  </POU>
+</TcPlcObject>
--- a/PLC_SIM/POUs/FB_StringMockup.TcPOU
+++ b/PLC_SIM/POUs/FB_StringMockup.TcPOU
@@ -0,0 +1,26 @@
+<?xml version="1.0" encoding="utf-8"?>
+<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4024.12">
+  <POU Name="FB_StringMockup" Id="{f680b9a5-3af1-4e93-b52d-21296306c101}" SpecialFunc="None">
+    <Declaration><![CDATA[FUNCTION_BLOCK FB_StringMockup
+VAR_INPUT
+	stStringError : REFERENCE TO ST_STRING_ERROR;
+END_VAR
+VAR_OUTPUT
+END_VAR
+VAR
+	afbModules : ARRAY[0..2] OF FB_ModuleMockup;
+	
+	i : INT;
+END_VAR
+]]></Declaration>
+    <Implementation>
+      <ST><![CDATA[FOR i := 0 TO 2 DO
+	afbModules[i](stModuleError:= stStringError.stModuleError[i]);
+END_FOR]]></ST>
+    </Implementation>
+    <LineIds Name="FB_StringMockup">
+      <LineId Id="9" Count="0" />
+      <LineId Id="15" Count="1" />
+    </LineIds>
+  </POU>
+</TcPlcObject>
--- a/PLC_SIM/POUs/FB_UnitMockup.TcPOU
+++ b/PLC_SIM/POUs/FB_UnitMockup.TcPOU
@@ -3,6 +3,7 @@
  <POU Name="FB_UnitMockup" Id="{a1155b26-00e6-4710-a8e4-140d6d5cd082}" SpecialFunc="None">
    <Declaration><![CDATA[FUNCTION_BLOCK FB_UnitMockup
 VAR_INPUT
+	stUnitError : REFERENCE TO ST_UNIT_ERROR;
 END_VAR
 VAR_OUTPUT
 END_VAR
@@ -19,16 +20,21 @@ VAR
 	// Pumps negolyt
 	_fbNegolytPumpInlet : FB_MotorMockup;

-
 	// Pressure sensors posolyt
 	_fbPressurePosolytSegmentInlet : FB_AnalogSensorMockup;
 	_fbPressurePosolytTankInlet : FB_AnalogSensorMockup;
 	
-	
 	// Pressure sensors negolyt
 	_fbPressureNegolytSegmentInlet : FB_AnalogSensorMockup;
 	_fbPressureNegolytTankInlet : FB_AnalogSensorMockup;
 	
+	// Temperature sensors
+	_fbTemperatureSensorPosolyt : FB_AnalogSensorMockup;
+	_fbTemperatureSensorNegolyt : FB_AnalogSensorMockup;
+	
+	// Segment Voltage
+	_fbVoltageSegment : FB_AnalogSensorMockup;
+	
 	// Helping variables
 	_xFlowThroughtSegmentPosolyt : BOOL;
 	_xFlowThroughtBypassPosolyt : BOOL;
@@ -38,74 +44,214 @@ VAR
 END_VAR
 ]]></Declaration>
    <Implementation>
-      <ST><![CDATA[// Valves posolyt
+      <ST><![CDATA[// ===============================
+// Valves posolyt
+// ===============================
 _fbPosolytValveTankOutlet();

+
+// ===============================
 // Valves negolyt
+// ===============================
 _fbNegolytValveTankOutlet();

+
+// ===============================
 // Pumps posolyt
+// ===============================
 _fbPosolytPumpInlet();

+
+// ===============================
 // Pumps negolyt
+// ===============================
 _fbNegolytPumpInlet();

+
+// ===============================
 // Simulate flow posolyt
+// ===============================
 _xFlowThroughtSegmentPosolyt := _fbPosolytPumpInlet.xEnable AND _fbPosolytValveTankOutlet.xOpenFeedback;
 _xFlowThroughtBypassPosolyt := _fbPosolytPumpInlet.xEnable AND NOT _fbPosolytValveTankOutlet.xOpenFeedback;

 _xFlowThroughtSegmentNegolyt := _fbNegolytPumpInlet.xEnable AND _fbNegolytValveTankOutlet.xOpenFeedback;
 _xFlowThroughtBypassNegolyt := _fbNegolytPumpInlet.xEnable AND NOT _fbNegolytValveTankOutlet.xOpenFeedback ;

+
+// ===============================
 // Pressure sensors posolyt
+// ===============================
 _fbPressurePosolytSegmentInlet(
-	xEnable:= _xFlowThroughtSegmentPosolyt, 
-	rOnValue:= 0.487, 
-	rOffValue:= 0.0, 
-	rNoise:= 0.002, 
-	rMinValue:= -1.0, 
-	rMaxValue:= 1.5);
+	xEnable:= _xFlowThroughtSegmentPosolyt,
+	xErrorHigh := stUnitError.xErrorHighPressurePosolytSegmentInlet,
+	xErrorLow := stUnitError.xErrorLowPressurePosolytSegmentInlet,
+	stAnalogScaling := GVL_CONFIG.stPressureSensorConfig,
+	rOnValue:= 487, 
+	rOffValue:= 0.0,
+	rErrorHighValue := 750,
+	rErrorLowValue := 0.0,
+	rNoise:= 0.002);
 	
 _fbPressurePosolytTankInlet(
-	xEnable:= _xFlowThroughtSegmentPosolyt, 
-	rOnValue:= 0.0429, 
-	rOffValue:= 0.0, 
-	rNoise:= 0.002, 
-	rMinValue:= -1.0, 
-	rMaxValue:= 1.5);
+	xEnable:= _xFlowThroughtSegmentPosolyt,
+	xErrorHigh := stUnitError.xErrorHighPressurePosolytTankInlet,
+	xErrorLow := stUnitError.xErrorLowPressurePosolytTankInlet,
+	stAnalogScaling := GVL_CONFIG.stPressureSensorConfig,
+	rOnValue:= 42.9, 
+	rOffValue:= 0.0,
+	rErrorHighValue := 150,
+	rErrorLowValue := 0.0,
+	rNoise:= 0.002);
+
 	
+// ===============================
 // Pressure sensors negolyt
+// ===============================
 _fbPressureNegolytSegmentInlet(
-	xEnable:= _xFlowThroughtSegmentNegolyt, 
-	rOnValue:= 0.487, 
-	rOffValue:= 0.0, 
-	rNoise:= 0.002, 
-	rMinValue:= -1.0, 
-	rMaxValue:= 1.5);
+	xEnable:= _xFlowThroughtSegmentNegolyt,
+	xErrorHigh := stUnitError.xErrorHighPressureNegolytSegmentInlet,
+	xErrorLow := stUnitError.xErrorLowPressureNegolytSegmentInlet,
+	stAnalogScaling := GVL_CONFIG.stPressureSensorConfig,
+	rOnValue:= 487, 
+	rOffValue:= 0.0,
+	rErrorHighValue := 750,
+	rErrorLowValue := 0.0,
+	rNoise:= 0.002);

 _fbPressureNegolytTankInlet(
-	xEnable:= _xFlowThroughtSegmentNegolyt, 
-	rOnValue:= 0.0429, 
+	xEnable:= _xFlowThroughtSegmentNegolyt,
+	xErrorHigh := stUnitError.xErrorHighPressureNegolytTankInlet,
+	xErrorLow := stUnitError.xErrorLowPressureNegolytTankInlet,
+	stAnalogScaling := GVL_CONFIG.stPressureSensorConfig,
+	rOnValue:= 42.9, 
+	rOffValue:= 0.0,
+	rErrorHighValue := 150,
+	rErrorLowValue := 0.0,
+	rNoise:= 0.002);
+
+	
+// ===============================
+// Temperatur sensors
+// ===============================
+_fbTemperatureSensorPosolyt(
+	xEnable:= _xFlowThroughtSegmentPosolyt,
+	xErrorHigh := stUnitError.xErrorHighTempPosolyt,
+	xErrorLow := stUnitError.xErrorLowTempPosolyt,
+	stAnalogScaling := GVL_CONFIG.stTempSensorConfig,
+	rOnValue:= 40.0,
+	rOffValue:= 21.0,
+	rErrorHighValue := 60.0,
+	rErrorLowValue := -10.0);
+
+_fbTemperatureSensorNegolyt(
+	xEnable:= _xFlowThroughtSegmentNegolyt,
+	xErrorHigh := stUnitError.xErrorHighTempNegolyt,
+	xErrorLow := stUnitError.xErrorLowTempNegolyt,
+	stAnalogScaling := GVL_CONFIG.stTempSensorConfig,
+	rOnValue:= 40.0, 
+	rOffValue:= 21.0,
+	rErrorHighValue := 60.0,
+	rErrorLowValue := -10.0);
+	
+	
+// ===============================
+// Voltage sensor
+// ===============================
+_fbVoltageSegment(
+	xEnable:= _xFlowThroughtSegmentPosolyt AND _xFlowThroughtSegmentNegolyt, 
+	xErrorHigh:= stUnitError.xErrorHighVoltageSegment, 
+	xErrorLow:= stUnitError.xErrorLowVoltageSegment, 
+	rOnValue:= 64.3, 
 	rOffValue:= 0.0, 
-	rNoise:= 0.002, 
-	rMinValue:= -1.0, 
-	rMaxValue:= 1.5);
-]]></ST>
+	rErrorLowValue:= 35.0, 
+	rErrorHighValue:= 80.0, 
+	rNoise:= 0.05, 
+	stAnalogScaling:= GVL_CONFIG.stVoltageSensorconfig);]]></ST>
    </Implementation>
    <LineIds Name="FB_UnitMockup">
-      <LineId Id="482" Count="1" />
-      <LineId Id="486" Count="2" />
-      <LineId Id="491" Count="2" />
-      <LineId Id="495" Count="2" />
-      <LineId Id="499" Count="2" />
+      <LineId Id="812" Count="0" />
+      <LineId Id="482" Count="0" />
+      <LineId Id="813" Count="0" />
+      <LineId Id="483" Count="0" />
+      <LineId Id="822" Count="0" />
+      <LineId Id="814" Count="0" />
+      <LineId Id="486" Count="1" />
+      <LineId Id="815" Count="0" />
+      <LineId Id="488" Count="0" />
+      <LineId Id="823" Count="0" />
+      <LineId Id="816" Count="0" />
+      <LineId Id="491" Count="1" />
+      <LineId Id="817" Count="0" />
+      <LineId Id="493" Count="0" />
+      <LineId Id="824" Count="0" />
+      <LineId Id="818" Count="0" />
+      <LineId Id="495" Count="1" />
+      <LineId Id="819" Count="0" />
+      <LineId Id="497" Count="0" />
+      <LineId Id="825" Count="0" />
+      <LineId Id="820" Count="0" />
+      <LineId Id="499" Count="1" />
+      <LineId Id="821" Count="0" />
+      <LineId Id="501" Count="0" />
      <LineId Id="695" Count="3" />
-      <LineId Id="502" Count="8" />
-      <LineId Id="519" Count="7" />
-      <LineId Id="568" Count="3" />
-      <LineId Id="699" Count="3" />
+      <LineId Id="826" Count="0" />
+      <LineId Id="810" Count="0" />
+      <LineId Id="502" Count="1" />
+      <LineId Id="811" Count="0" />
+      <LineId Id="504" Count="1" />
+      <LineId Id="804" Count="1" />
+      <LineId Id="788" Count="0" />
+      <LineId Id="506" Count="1" />
+      <LineId Id="864" Count="0" />
+      <LineId Id="882" Count="0" />
+      <LineId Id="510" Count="0" />
+      <LineId Id="519" Count="2" />
+      <LineId Id="806" Count="1" />
+      <LineId Id="789" Count="0" />
+      <LineId Id="522" Count="1" />
+      <LineId Id="866" Count="0" />
+      <LineId Id="881" Count="0" />
+      <LineId Id="524" Count="0" />
+      <LineId Id="899" Count="0" />
+      <LineId Id="809" Count="0" />
+      <LineId Id="568" Count="1" />
+      <LineId Id="808" Count="0" />
+      <LineId Id="570" Count="1" />
+      <LineId Id="830" Count="1" />
+      <LineId Id="790" Count="0" />
+      <LineId Id="699" Count="1" />
+      <LineId Id="868" Count="0" />
+      <LineId Id="880" Count="0" />
      <LineId Id="576" Count="0" />
-      <LineId Id="585" Count="7" />
-      <LineId Id="600" Count="0" />
+      <LineId Id="585" Count="2" />
+      <LineId Id="845" Count="1" />
+      <LineId Id="791" Count="0" />
+      <LineId Id="588" Count="1" />
+      <LineId Id="879" Count="0" />
+      <LineId Id="870" Count="0" />
+      <LineId Id="592" Count="0" />
+      <LineId Id="829" Count="0" />
+      <LineId Id="827" Count="0" />
+      <LineId Id="769" Count="1" />
+      <LineId Id="828" Count="0" />
+      <LineId Id="856" Count="2" />
+      <LineId Id="863" Count="0" />
+      <LineId Id="860" Count="1" />
+      <LineId Id="855" Count="0" />
+      <LineId Id="874" Count="0" />
+      <LineId Id="878" Count="0" />
+      <LineId Id="862" Count="0" />
+      <LineId Id="772" Count="1" />
+      <LineId Id="851" Count="1" />
+      <LineId Id="792" Count="0" />
+      <LineId Id="774" Count="1" />
+      <LineId Id="877" Count="0" />
+      <LineId Id="875" Count="0" />
+      <LineId Id="779" Count="0" />
+      <LineId Id="898" Count="0" />
+      <LineId Id="896" Count="1" />
+      <LineId Id="784" Count="0" />
+      <LineId Id="886" Count="9" />
    </LineIds>
  </POU>
 </TcPlcObject>
--- a/PLC_SIM/POUs/MAIN.TcPOU
+++ b/PLC_SIM/POUs/MAIN.TcPOU
@@ -1,13 +1,19 @@
-<?xml version="1.0" encoding="utf-8"?>
-<TcPlcObject Version="1.1.0.1">
-  <POU Name="MAIN" Id="{bb83bde3-1093-40be-b27d-d7bc60ebb5a6}">
+<?xml version="1.0" encoding="utf-8"?>
+<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4024.12">
+  <POU Name="MAIN" Id="{bb83bde3-1093-40be-b27d-d7bc60ebb5a6}" SpecialFunc="None">
    <Declaration><![CDATA[PROGRAM MAIN
 VAR
+	// String mockup
+	fbString : FB_StringMockup;
 END_VAR
-]]>
-    </Declaration>
+]]></Declaration>
    <Implementation>
-      <ST><![CDATA[]]></ST>
+      <ST><![CDATA[// Call string mockup
+fbString(stStringError:= GVL_GLOBAL.astStringError);]]></ST>
    </Implementation>
+    <LineIds Name="MAIN">
+      <LineId Id="7" Count="0" />
+      <LineId Id="2" Count="0" />
+    </LineIds>
  </POU>
 </TcPlcObject>
--- a/PLC_SIM/POUs/Motor_Mockup/FB_MotorMockup.TcPOU
+++ b/PLC_SIM/POUs/Motor_Mockup/FB_MotorMockup.TcPOU
@@ -7,13 +7,15 @@ VAR_INPUT
 	xEnable AT%I* : BOOL;
 	
 	// Motor setpoint
-	iSetpoint AT%I* : INT;
+	iSetpoint AT %I* : INT;
 END_VAR
 VAR_OUTPUT
 	// Motor circuit breaker ok
+	{attribute 'hide'}
 	xMCBOk AT %Q* : BOOL;
 	
 	// Repair switch ok
+	{attribute 'hide'}
 	xRepairSwitchOk AT %Q* : BOOL;
 	
 	// Motor speed feedback
@@ -24,11 +26,14 @@ VAR
 	
 	_fbRampGenerator : FB_RampGenerator;
 	
+	{attribute 'hide'}
 	_fbValveAnalogInput : FB_AnalogInput('');
+	
 	_stAnalogScaling : ST_ANALOG_IO_CONFIG := (iAIMax := 32767, iAIMin := 0, rPVMax := 100, rPVMin := 0);
 	_stAnalogEWConfig : ST_ANALOG_EW_LEVELS;
 	_stAnalogEWDelays : ST_ANALOG_EW_DELAYS;
 	
+	{attribute 'hide'}
 	_fbValveAnalogOutput : FB_AnalogOutput('');
 END_VAR
 ]]></Declaration>
--- a/PLC_SIM/POUs/Valve_Mockup/FB_ValveMockup.TcPOU
+++ b/PLC_SIM/POUs/Valve_Mockup/FB_ValveMockup.TcPOU
@@ -5,6 +5,9 @@
 VAR_INPUT
 	xOpenValve AT %I* : BOOL;
 	xCloseValve AT %I* : BOOL;
+	
+	xErrorOpen : BOOL := FALSE;
+	xErrorClose : BOOL := FALSE;
 END_VAR
 VAR_OUTPUT
 	xOpenFeedback AT %Q* : BOOL;
@@ -21,8 +24,8 @@ _tonOpen(IN := xOpenValve);
 _tonClose(IN := xCloseValve);

 // Open and close feedback
-xOpenFeedback := _tonOpen.Q;
-xCloseFeedback := _tonClose.Q;]]></ST>
+xOpenFeedback := _tonOpen.Q AND (NOT xErrorOpen);
+xCloseFeedback := _tonClose.Q AND (NOT xErrorClose);]]></ST>
    </Implementation>
    <LineIds Name="FB_ValveMockup">
      <LineId Id="54" Count="5" />