Files
Uniper_PLC/PLC/POUs/MAIN.TcPOU
2025-04-14 19:38:17 +02:00

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XML

<?xml version="1.0" encoding="utf-8"?>
<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4026.12">
<POU Name="MAIN" Id="{bbd7302c-91ce-4697-9f4b-743f57ca5819}" SpecialFunc="None">
<Declaration><![CDATA[PROGRAM MAIN
VAR
_xEmergencyStopOk AT %I* : BOOL;
_xShowAckEmergencyStop AT %Q* : BOOL;
_xReleaseErrors : BOOL := TRUE;
_xReleaseLimitsErrors : BOOL := TRUE;
_xConfirmAlarms : BOOL;
_xEnableString : BOOL;
_xStartBalancing : BOOL;
_xCanChangeMode : BOOL := TRUE;
{attribute 'OPC.UA.DA' := '0'}
_afbStrings : ARRAY[0..1] OF FB_String[('String 1'), ('String 2')];
// Variable to detect charge status change
//_eLastChargeStatus : E_CHARGE_STATUS;
// Variable to detect battery status change
//_eLastBatteryStatus : E_BATTERY_STATUS;
// Battery shutdown due to error
_xErrorShutdown : BOOL := FALSE;
// State machine state
_iState : INT;
_iStateSafetyCheck : INT;
_iStateBalancing : INT;
// Start safety check mode
_xStartSafetyCheck : BOOL;
// Auto remote and auto local power request
_rAutoPowerRequest : REAL;
// Internal inverter power
_rPowerInverter : REAL;
// Flag for zero power indication
_xNoPowerRequested : BOOL;
// Startup delay for error release during plc startup
_tonStartupDelay : TON := (PT := T#10S);
// Small delay for inverter shutdown
_tonBeginShutdown : TON := (PT := T#30S);
// Not all strings in automatic mode
_fbNoAutomaticModeAlarm : FB_TcAlarm;
// Emergency stop not ok alarm
_fbEStopNotOk : FB_TcAlarm;
// String 1 Error Mssage
_fbEtherCATErrorString1 : FB_TcAlarm;
_stECString1ErrSI : FB_TcSourceInfo;
// String 2 Error Mssage
_fbEtherCATErrorString2 : FB_TcAlarm;
_stECString2ErrSI : FB_TcSourceInfo;
// First cycle tag
_xFirstCycle : BOOL := TRUE;
// ADS reader for modbus server data
_fbADSReader : ADSREAD;
// Timer for ADS read
_timADSReadTimer : TON;
// Release manual mode
_xReleaseManualMode : BOOL;
// Current BMS control mode (Auto local, Auto remote, etc...)
// On restart star in manual mode (so the ems can not directly start the bms)
_eBMSControlMode : E_BMS_CONTROL_MODE := E_BMS_CONTROL_MODE.AUTO_LOCAL;
// UPS
_fbUPS : FB_S_UPS_BAPI;
// Safety
{attribute 'analysis' := '-33'}
xSafetyRun AT %Q* : BOOL := TRUE;
xSafetyErrAck AT %Q* : BOOL;
xSafetyResterTaster AT %I* : BOOL;
// Hardware reset button
_xHarwareResetButton AT %I* : BOOL;
_xShowErrorOnButton AT %Q* : BOOL;
_tonHardwareResetButton : TON := (PT := T#1S);
_rtHardwareResetButton : R_TRIG;
_xErrorActive : BOOL;
// Battery in safety check mode
_xInSafetyCheckMode : BOOL;
// Battery full message
_fbBatteryFullMessage : FB_TcMessage;
_fbBatteryEmptyMessage : FB_TcMessage;
// Smallest segment voltage
_rSmallestSegmentVoltage : REAL;
// Highest segment voltage
_rHighestSegmentVoltage : REAL;
// Safety
_fbSafety : FB_Safety;
// String EtherCAT state
_uiEtherCATState AT%I* : UINT;
_wEtherCATState : WORD;
_xEtherCatString1Ok : BOOL;
_xEtherCatString2Ok : BOOL;
// Flag to set all components in manual mode
_xAllComponentsToManualMode : BOOL;
// DEBUG
_ModbusDebugTest : ST_MODBUS_REG_11;
_fbStringReadyTimeout : TON;
// Sum of voltage of all active strings
_rStringsSumVoltage : REAL;
_arPowerString : ARRAY[0..(GVL_CONFIG.uiNumberOfStrings-1)] OF REAL;
_ui : UINT := 0;
_xStringsReady : BOOL;
_xStringsErrorActive : BOOL;
_xStringsInSchutdownDischargeMode : BOOL;
_xStringsShutdownDischargeAllowed : BOOL;
_xStringsAllInAutomaticMode : BOOL;
_xStringsOff : BOOL;
_xStringsBalancingDone : BOOL;
_xStringsInAutoMode : BOOL;
_rMaxCurrentInverterDCVoltage : REAL;
_rMinCurrentInverterDCVoltage : REAL;
_fbModbusRead : FB_MBReadRegs;
//_wLength : WORD := 49;
xDebugTest : BOOL;
_wDebug1 : WORD;
_wDebug2 : WORD;
_fbPowerMeterPower : FB_PowerMeter;
_fbPowerMeter24V : FB_PowerMeter;
_xGetPowerMeterData : BOOL;
END_VAR
]]></Declaration>
<Implementation>
<ST><![CDATA[IF _xFirstCycle THEN
_xFirstCycle := FALSE;
_xGetPowerMeterData := TRUE;
_fbBatteryFullMessage.CreateEx(stEventEntry := TC_EVENTS.BMSEvents.BatteryFull, 0);
_fbBatteryEmptyMessage.CreateEx(stEventEntry := TC_EVENTS.BMSEvents.BatteryEmpty, 0);
_fbEStopNotOk.CreateEx(stEventEntry := TC_EVENTS.BMSEvents.EmergencyStopNotOk, TRUE, 0);
_stECString1ErrSI.Clear();
_stECString1ErrSI.nId := 1;
_stECString1ErrSI.sName := 'MAIN';
_fbEtherCATErrorString1.CreateEx(stEventEntry := TC_EVENTS.BMSEvents.EthercatStringError, TRUE, _stECString1ErrSI);
_fbEtherCATErrorString1.ipArguments.Clear().AddString('1');
_stECString2ErrSI.Clear();
_stECString2ErrSI.nId := 2;
_stECString2ErrSI.sName := 'MAIN';
_fbEtherCATErrorString2.CreateEx(stEventEntry := TC_EVENTS.BMSEvents.EthercatStringError, TRUE, _stECString2ErrSI);
_fbEtherCATErrorString2.ipArguments.Clear().AddString('2');
_afbStrings[0].Name := 'String 1';
_afbStrings[1].Name := 'String 2';
END_IF
// Reset error flag
_xErrorActive := FALSE;
// Ack alarms from HMI
_xConfirmAlarms := GVL_SCADA.stAckAlarmsButton.xRequest;
IF GVL_SCADA.stAckAlarmsButton.xRequest THEN
GVL_SCADA.stAckAlarmsButton.xRequest := FALSE;
END_IF
// Ack alarms through modbus
IF GVL_MODBUS.stBMSErrorReg.wConfirmAlarms > 0 THEN
GVL_MODBUS.stBMSErrorReg.wConfirmAlarms := 0;
_xConfirmAlarms := TRUE;
END_IF
// ===============================
// EtherCAT communication error
// ===============================
_wEtherCATState := UINT_TO_WORD(_uiEtherCATState);
_xEtherCatString1Ok := (_wEtherCATState AND 16#8000) = 0;
_wDebug1 := (_wEtherCATState AND 16#8000);
_xEtherCatString2Ok := (_wEtherCATState AND 16#2000) = 0;
_wDebug2 := (_wEtherCATState AND 16#2000);
// String 1 on X1 = Port D = 0x8000
IF (NOT _xEtherCatString1Ok) AND (NOT _fbEtherCATErrorString1.bRaised) THEN
_fbEtherCATErrorString1.Raise(0);
GVL_MODBUS.stBMSErrorReg.wBMSErrorActive.stBitmap.bEthercat := 1;
END_IF
IF _fbEtherCATErrorString1.bRaised AND (_xEtherCatString1Ok) THEN
_fbEtherCATErrorString1.Clear(0, FALSE);
END_IF
IF _fbEtherCATErrorString1.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND _xConfirmAlarms THEN
_fbEtherCATErrorString1.Confirm(0);
END_IF
// String 2 on X2 = Port B = 0x2000
IF (NOT _xEtherCatString2Ok) AND (NOT _fbEtherCATErrorString2.bRaised) THEN
_fbEtherCATErrorString2.Raise(0);
GVL_MODBUS.stBMSErrorReg.wBMSErrorActive.stBitmap.bEthercat := 1;
END_IF
IF _fbEtherCATErrorString2.bRaised AND _xEtherCatString2Ok THEN
_fbEtherCATErrorString2.Clear(0, FALSE);
END_IF
IF _fbEtherCATErrorString2.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND _xConfirmAlarms THEN
_fbEtherCATErrorString2.Confirm(0);
END_IF
// ===============================
// Safety
// ===============================
xSafetyErrAck := xSafetyResterTaster;
_xShowAckEmergencyStop := NOT _xEmergencyStopOk;
IF (NOT _xEmergencyStopOk) AND (NOT _fbEStopNotOk.bRaised) THEN
_fbEStopNotOk.Raise(0);
END_IF
IF _xEmergencyStopOk AND _fbEStopNotOk.bRaised THEN
_fbEStopNotOk.Clear(0, FALSE);
END_IF
IF _fbEStopNotOk.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND _xConfirmAlarms THEN
_fbEStopNotOk.Confirm(0);
END_IF
GVL_MODBUS.stBMSErrorReg.wBMSErrorActive.stBitmap.bEStop := (NOT _xEmergencyStopOk) OR _fbEStopNotOk.bRaised OR (_fbEStopNotOk.eConfirmationState <> TcEventConfirmationState.Confirmed);
// ===============================
// Hardware reset button part 1
// ===============================
_tonHardwareResetButton(IN := _xHarwareResetButton);
_rtHardwareResetButton(CLK := _tonHardwareResetButton.Q);
// _xConfirmAlarms := TRUE;
// ===============================
// Handle Manual mode release
// ===============================
//IF _iState = 0 THEN
// _xReleaseManualMode := TRUE;
//ELSE
// _xReleaseManualMode := FALSE;
//END_IF
// ===============================
// Handle UPS events
// ===============================
_fbUPS(
sNetID:= '',
iPLCPort:= 851,
tTimeout:= DEFAULT_ADS_TIMEOUT,
eUpsMode:= eSUPS_WrPersistData_Shutdown,
ePersistentMode:= SPDM_2PASS,
tRecoverTime:= T#10S,
bPowerFailDetect=> ,
eState=> );
IF _xFirstCycle THEN
_xFirstCycle := FALSE;
_afbStrings[0].Name := 'String 1';
_afbStrings[1].Name := 'String 2';
END_IF
// Dely release of errors during PLC startup phase
_tonStartupDelay(IN := TRUE);
// Call string 1
_afbStrings[0](
xEnable := _xEnableString,
uiStringNumber := 0,
xErrorShutdown := _xErrorShutdown,
xStartBalancing := _xStartBalancing,
sInverterIP := GVL_CONFIG.sInverterIpString1,
rPowerInverter := _arPowerString[0],
xInSafetyCheckMode := _xInSafetyCheckMode,
stHMIInterface:= GVL_SCADA.stHMIInterface[0],
xEmergencyStopOk:= _xEmergencyStopOk,
xReleaseErrors:= _xReleaseErrors AND _tonStartupDelay.Q AND _xEtherCatString1Ok,
xReleaseLimitErrors:= _xReleaseLimitsErrors AND _tonStartupDelay.Q AND _xEtherCatString1Ok,
xReleaseManualMode := _xReleaseManualMode,
xConfirmAlarms:= _xConfirmAlarms,
xAllToManualMode := _xAllComponentsToManualMode,
xResetSafety := xSafetyResterTaster);
IF _afbStrings[0].xError THEN
_xErrorActive := TRUE;
END_IF
// Handle string 1 modbus error and warning
GVL_MODBUS.stBMSErrorReg.wStringErrorActive.0 := _afbStrings[0].xError;
GVL_MODBUS.stBMSErrorReg.wStringWarningActive.0 := _afbStrings[0].xWarning;
GVL_MODBUS.stBMSErrorReg.wBMSErrorActive.stBitmap.bDCSwitchS1 := _afbStrings[0].xRepairSwitchOk;
GVL_MODBUS.stBMSErrorReg.wBMSWarningActive.stBitmap.bSafetyIntlkString1 := (NOT _afbStrings[0].xSafetyIntlksOk);
// Call string 2
_afbStrings[1](
xEnable := _xEnableString,
uiStringNumber := 1,
xErrorShutdown := _xErrorShutdown,
xStartBalancing := _xStartBalancing,
sInverterIP := GVL_CONFIG.sInverterIpString2,
rPowerInverter := _arPowerString[1],
xInSafetyCheckMode := _xInSafetyCheckMode,
stHMIInterface:= GVL_SCADA.stHMIInterface[1],
xEmergencyStopOk:= _xEmergencyStopOk,
xReleaseErrors:= _xReleaseErrors AND _tonStartupDelay.Q AND _xEtherCatString2Ok,
xReleaseLimitErrors:= _xReleaseLimitsErrors AND _tonStartupDelay.Q AND _xEtherCatString2Ok,
xReleaseManualMode := _xReleaseManualMode,
xConfirmAlarms:= _xConfirmAlarms,
xAllToManualMode := _xAllComponentsToManualMode,
xResetSafety := xSafetyResterTaster);
IF _afbStrings[1].xError THEN
_xErrorActive := TRUE;
END_IF
// Handle string 1 modbus error and warning
GVL_MODBUS.stBMSErrorReg.wStringErrorActive.1 := _afbStrings[1].xError;
GVL_MODBUS.stBMSErrorReg.wStringWarningActive.1 := _afbStrings[1].xWarning;
GVL_MODBUS.stBMSErrorReg.wBMSErrorActive.stBitmap.bDCSwitchS2 := _afbStrings[1].xRepairSwitchOk;
GVL_MODBUS.stBMSErrorReg.wBMSWarningActive.stBitmap.bSafetyIntlkString2 := (NOT _afbStrings[1].xSafetyIntlksOk);
// Copy general error to modbus error register
GVL_MODBUS.stBMSErrorReg.wBMSErrorActive.stBitmap.bError := _xErrorActive;
// ===============================
// Get global string status information
// ===============================
_xStringsReady := TRUE;
_xStringsErrorActive := FALSE;
_xStringsInSchutdownDischargeMode := FALSE;
_xStringsShutdownDischargeAllowed := TRUE;
_xStringsAllInAutomaticMode := TRUE;
_xStringsOff := TRUE;
_xStringsBalancingDone := TRUE;
_rMaxCurrentInverterDCVoltage := 0.0;
_rMinCurrentInverterDCVoltage := 10_000;
_rHighestSegmentVoltage := 0.0;
_rSmallestSegmentVoltage := 1_000.0;
_xStringsInAutoMode := TRUE;
FOR _ui := 0 TO (GVL_CONFIG.uiNumberOfStrings-1) DO
// Check ready state
IF (NOT _afbStrings[_ui].xReady) THEN
_xStringsReady := FALSE;
END_IF
// Check error state
IF _afbStrings[_ui].xError THEN
_xStringsErrorActive := TRUE;
END_IF
// Check for shutdown discharge mode
IF _afbStrings[_ui].xInShutdownDischargeMode THEN
_xStringsInSchutdownDischargeMode := TRUE;
END_IF
// Check for shutdown discharge allowed
IF (NOT _afbStrings[_ui].xShutdownDischargeAllowed) THEN
_xStringsShutdownDischargeAllowed := FALSE;
END_IF
// Check for all in automatic mode
IF (NOT _afbStrings[_ui].xAllModulesInAutoMode) THEN
_xStringsAllInAutomaticMode := FALSE;
END_IF
// Check for all strings off
IF (NOT _afbStrings[_ui].xOff) THEN
_xStringsOff := FALSE;
END_IF
// check balancing done
IF (NOT _afbStrings[_ui].xBalancingDone) THEN
_xStringsBalancingDone := FALSE;
END_IF
// Check for max dc voltage
IF _rMaxCurrentInverterDCVoltage < _afbStrings[_ui].stInverterData.rActDCVoltage THEN
_rMaxCurrentInverterDCVoltage := _afbStrings[_ui].stInverterData.rActDCVoltage;
END_IF
// Check for min DC voltage
IF _rMinCurrentInverterDCVoltage > _afbStrings[_ui].stInverterData.rActDCVoltage THEN
_rMinCurrentInverterDCVoltage := _afbStrings[_ui].stInverterData.rActDCVoltage;
END_IF
// Calculate highest segment voltage
IF _rSmallestSegmentVoltage > _afbStrings[_ui].rSmallestSegmentVoltage THEN
_rSmallestSegmentVoltage := _afbStrings[_ui].rSmallestSegmentVoltage;
END_IF
// Calculate lowest segment voltage
IF _rHighestSegmentVoltage < _afbStrings[_ui].rHighestSegmentVoltage THEN
_rHighestSegmentVoltage := _afbStrings[_ui].rHighestSegmentVoltage;
END_IF
// Get auto mode status
IF NOT _afbStrings[_ui].xAllModulesInAutoMode THEN
_xStringsInAutoMode := FALSE;
END_IF
END_FOR
// ===============================
// Calculate sum power for string balancing
// ===============================
_rStringsSumVoltage := _afbStrings[0].rCurrentVoltage + _afbStrings[1].rCurrentVoltage;
// ===============================
// Hardware reset button part 2
// ===============================
_xShowErrorOnButton := _xErrorActive;
// HMI Feedback
(*
GVL_SCADA.stHMIInterface[0].rVoltage := _afbStrings[0].rCurrentVoltage;
IF _afbStrings[0].eStatus = E_COMPONENT_STATUS.ON THEN
IF _iState = 30 AND _rPowerInverter > 0 THEN
GVL_SCADA.stHMIInterface[0].eStatus := E_COMPONENT_STATUS.DISCHARGING;
ELSIF _iState = 30 AND _rPowerInverter < 0 THEN
GVL_SCADA.stHMIInterface[0].eStatus := E_COMPONENT_STATUS.CHARGING;
ELSE
GVL_SCADA.stHMIInterface[0].eStatus :=_afbStrings[0].eStatus;
END_IF
ELSE
GVL_SCADA.stHMIInterface[0].eStatus :=_afbStrings[0].eStatus;
END_IF
*)
// ===============================
// Read modbus request count
// ===============================
_timADSReadTimer(IN := NOT _fbADSReader.BUSY, PT := T#200MS);
_fbADSReader(
NETID:= '',
PORT:= 10500,
IDXGRP:= 16#2000,
IDXOFFS:= 1,
LEN:= 4,
DESTADDR:= ADR(GVL_MODBUS.stModbusEMSComm.stModbusReg11.udiLifeMessage),
READ:= _timADSReadTimer.Q,
TMOUT:= T#1S,
BUSY=> ,
ERR=> ,
ERRID=> );
_fbModbusRead(
sIPAddr:= '127.0.0.1',
nTCPPort:= 502,
nUnitID:= 16#FF,
nQuantity:= 48,
nMBAddr:= 11000,
cbLength:= SIZEOF(_ModbusDebugTest),
pDestAddr:= ADR(_ModbusDebugTest),
bExecute:= xDebugTest,
tTimeout:= T#5S,
bBusy=> ,
bError=> ,
nErrId=> ,
cbRead=> );
// ===============================
// Copy data to modbus registers
// ===============================
// Modbus current inverter values
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diCurrentActivePower := 0;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diCurrentReactivePower := 0;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase1 := 0;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase2 := 0;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase3 := 0;
FOR _ui := 0 TO (GVL_CONFIG.uiNumberOfStrings-1) DO
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diCurrentActivePower := GVL_MODBUS.stModbusEMSComm.stModbusReg11.diCurrentActivePower + REAL_TO_DINT(_afbStrings[_ui].stInverterData.rActACPower);
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diCurrentReactivePower := GVL_MODBUS.stModbusEMSComm.stModbusReg11.diCurrentReactivePower + REAL_TO_DINT(_afbStrings[_ui].stInverterData.rActReactivePower);
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase1 := GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase1 + REAL_TO_DINT(_afbStrings[_ui].stInverterData.rActtACPhaseACurrent);
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase2 := GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase2 + REAL_TO_DINT(_afbStrings[_ui].stInverterData.rActtACPhaseBCurrent);
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase3 := GVL_MODBUS.stModbusEMSComm.stModbusReg11.diTotalACCurrentPhase3 + REAL_TO_DINT(_afbStrings[_ui].stInverterData.rActtACPhaseCCurrent);
END_FOR
// Set Modbus mirror values
GVL_MODBUS.stModbusEMSComm.stModbusReg11.diSetpointActivePowerMirror := GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.rSetpointCosPhiMirror := GVL_MODBUS.stModbusEMSComm.stModbusReg12.rSetpointCosPhi;
// ===============================
// State machine
// ===============================
CASE _eBMSControlMode OF
E_BMS_CONTROL_MODE.AUTO_REMOTE:
_xAllComponentsToManualMode := FALSE;
_xInSafetyCheckMode := FALSE;
_xReleaseManualMode := FALSE;
_rAutoPowerRequest := DINT_TO_REAL(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower);
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_AUTO();
E_BMS_CONTROL_MODE.AUTO_LOCAL:
_xAllComponentsToManualMode := FALSE;
_xInSafetyCheckMode := FALSE;
_xReleaseManualMode := FALSE;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.TESTING;
_rAutoPowerRequest := DINT_TO_REAL(GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic);
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_AUTO();
E_BMS_CONTROL_MODE.MANUAL:
_xAllComponentsToManualMode := TRUE;
_xInSafetyCheckMode := FALSE;
_xReleaseManualMode := TRUE;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.MAINTENANCE;
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_MANUAL();
E_BMS_CONTROL_MODE.SAFETY_CHECK:
_xAllComponentsToManualMode := FALSE;
_xInSafetyCheckMode := TRUE;
_xReleaseManualMode := FALSE;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.MAINTENANCE;
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_SAFETY_CHECK();
E_BMS_CONTROL_MODE.CAPACITY_TEST:
_xAllComponentsToManualMode := FALSE;
_xInSafetyCheckMode := FALSE;
_xReleaseManualMode := FALSE;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.TESTING;
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_CAPACITY_TEST();
E_BMS_CONTROL_MODE.BALANCING:
_xAllComponentsToManualMode := FALSE;
_xInSafetyCheckMode := FALSE;
_xReleaseManualMode := FALSE;
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_xStartBalancing := FALSE;
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_BALANCING();
E_BMS_CONTROL_MODE.CYCLING:
_xAllComponentsToManualMode := FALSE;
_xInSafetyCheckMode := FALSE;
_xReleaseManualMode := FALSE;
IF (_iState <> 30) OR GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic = 0 THEN
_rAutoPowerRequest := DINT_TO_REAL(GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic);
END_IF
IF (GVL_SCADA.eRequestedControlMode <> _eBMSControlMode) AND (GVL_SCADA.xCanChangeControlMode) THEN
_eBMSControlMode := GVL_SCADA.eRequestedControlMode;
END_IF
SM_AUTO();
END_CASE
GVL_SCADA.xCanChangeControlMode := _xCanChangeMode;
GVL_SCADA.eCurrentControlMode := _eBMSControlMode;
// Calculate current battery dc power
GVL_SCADA.diCurrentBatteryPower := REAL_TO_DINT(_afbStrings[0].stInverterData.rActDCPower + _afbStrings[1].stInverterData.rActDCPower);
// Read power values if commanded
_fbPowerMeterPower(
xGetEnergyCounters:= _xGetPowerMeterData,
sIpAddress:= '192.168.42.75',
lrEnergyFromGrid=> GVL_SCADA.lrChargedPowerValueWH,
lrEnergyIntoGrid=> GVL_SCADA.lrDischargedPowerValueWH,
xBusy=> ,
xError=> );
_fbPowerMeter24V(
xGetEnergyCounters:= _xGetPowerMeterData,
sIpAddress:= '192.168.42.80',
lrEnergyFromGrid=> GVL_SCADA.lrLastCycleUtilityPowerValueWh,
lrEnergyIntoGrid=> ,
xBusy=> ,
xError=> );
IF _xGetPowerMeterData THEN
_xGetPowerMeterData := FALSE;
END_IF
// Call safety fb
_fbSafety();
// Check if all modules are in auto mode
IF _xStringsInAutoMode AND _fbNoAutomaticModeAlarm.bRaised THEN
_fbNoAutomaticModeAlarm.Clear(0, TRUE);
END_IF
// Copy auto mode warning message to modbus register
GVL_MODBUS.stBMSErrorReg.wBMSWarningActive.stBitmap.bNotAllInAuto := (NOT _xStringsInAutoMode);
// Reset automatic buttons
IF GVL_SCADA.stAutomaticModeHMI.stStartAutoButton.xRequest THEN
GVL_SCADA.stAutomaticModeHMI.stStartAutoButton.xRequest := FALSE;
END_IF
IF GVL_SCADA.stAutomaticModeHMI.stStopAutoButton.xRequest THEN
GVL_SCADA.stAutomaticModeHMI.stStopAutoButton.xRequest := FALSE;
END_IF
// Reset alarm confirmation
IF _xConfirmAlarms OR _rtHardwareResetButton.Q THEN
GVL_MODBUS.stBMSErrorReg.wBMSErrorActive.wRegister := 0;
GVL_MODBUS.stBMSErrorReg.wBMSWarningActive.wRegister := 0;
_xConfirmAlarms := FALSE;
END_IF
_fbPowerMeter24V();]]></ST>
</Implementation>
<Action Name="SM_AUTO" Id="{b5166e16-4fea-442b-9560-02c156f9a9ad}">
<Implementation>
<ST><![CDATA[CASE _iState OF
0: // Idle
// Check for all in auto mode
IF (NOT _xStringsInAutoMode) AND (NOT _fbNoAutomaticModeAlarm.bRaised) THEN
_fbNoAutomaticModeAlarm.Raise(0);
END_IF
// Wait for power command
IF (ABS(_rAutoPowerRequest) > DINT_TO_REAL(GVL_CONFIG.diMinimumAbsPowerForEnable)) AND (NOT _xStringsErrorActive) AND _xStringsAllInAutomaticMode THEN
_iState := 5;
_xCanChangeMode := FALSE;
_xErrorShutdown := FALSE;
END_IF
5: // Check if power command is within limits
IF _rAutoPowerRequest < DINT_TO_REAL(GVL_CONFIG.diMaxStringDischargePower)
AND _rAutoPowerRequest > DINT_TO_REAL(GVL_CONFIG.diMaxStringChargingPower) THEN
_xEnableString := TRUE;
_xStartBalancing := FALSE;
_iState := 10;
ELSE
// Set error bitmap flag
GVL_MODBUS.stModbusEMSComm.stModbusReg11.lwErrorBitmap.0 := 1;
// Goto error state
_iState := 1000;
END_IF
10: // Wait for string to be ready
_fbStringReadyTimeout(IN := TRUE, PT := GVL_CONFIG.timStringReadyTimeout);
IF _xStringsReady AND (NOT _xStringsErrorActive) THEN
_xGetPowerMeterData := TRUE;
_fbStringReadyTimeout(IN := FALSE);
_rPowerInverter := 0.0;
// Set active parallel members (modbus)
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := GVL_CONFIG.uiNumberOfStrings;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.ACTIVE;
_iState := 30;
END_IF
IF _xStringsErrorActive OR _fbStringReadyTimeout.Q THEN
_fbStringReadyTimeout(IN := FALSE);
_xEnableString := FALSE;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
_xCanChangeMode := TRUE;
_iState := 45;
END_IF
IF (ABS(_rAutoPowerRequest) < DINT_TO_REAL(GVL_CONFIG.diMinimumAbsPowerForEnable)) THEN
_fbStringReadyTimeout(IN := FALSE);
_xEnableString := FALSE;
_xCanChangeMode := TRUE;
_iState := 45;
END_IF
30: // String and inverter enabled
// Set inverter power to modbus requested power
_rPowerInverter := _rAutoPowerRequest;//DINT_TO_REAL(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower);
// Check if the battery should still be active
IF (_rAutoPowerRequest = 0.0) THEN
_xNoPowerRequested := TRUE;
ELSE
_xNoPowerRequested := FALSE;
END_IF
// Set battery status
IF _rAutoPowerRequest > 0 THEN
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.DISCHARGE_STARTED;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.DISCHARGING;
ELSIF _rAutoPowerRequest < 0 THEN
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.CHARGE_STARTED;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.CHARGING;
ELSE
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.OFF;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.UNDEFINED;
END_IF
// Add small delay before shutdown by EMS is detected
_tonBeginShutdown(IN := _xNoPowerRequested);
// shutdown triggered from EMS
IF _tonBeginShutdown.Q THEN
_tonBeginShutdown(In := FALSE);
IF _rPowerInverter < 0 THEN
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.CHARGE_ENDED;
ELSIF _rPowerInverter > 0 THEN
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.DISCHARGE_ENDED;
END_IF
// Set inverter to zero power
_rPowerInverter := 0.0;
// Start string shutdown
_xEnableString := FALSE;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.DISCHARGING;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_iState := 35;
END_IF
// Shutdown triggered by battery fully charged
IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus = E_CHARGE_STATUS.CHARGING AND ((_rMaxCurrentInverterDCVoltage >= GVL_CONFIG.rStringFullyChargedVoltage) OR _rHighestSegmentVoltage >= GVL_CONFIG.rMaximumUnitVoltage) THEN
_xGetPowerMeterData := TRUE;
IF (_eBMSControlMode = E_BMS_CONTROL_MODE.CYCLING) THEN
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.DISCHARGE_STARTED;
_rAutoPowerRequest := _rAutoPowerRequest * -1;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := REAL_TO_DINT(_rAutoPowerRequest);
ELSE
_tonBeginShutdown(In := FALSE);
// Send message
_fbBatteryFullMessage.Send(0);
// Set inverter to zero power
_rPowerInverter := 0.0;
// Set local remote to zero power
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
// Start string shutdown
_xEnableString := FALSE;
// Change battery status
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.FULL;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_iState := 35;
END_IF
END_IF
// Shutdown triggered by battery empty
IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus = E_CHARGE_STATUS.DISCHARGING AND ((_rMinCurrentInverterDCVoltage <= GVL_CONFIG.rStringEmptyVoltage) OR _rSmallestSegmentVoltage <= GVL_CONFIG.rMinimumUnitVoltage) THEN
_xGetPowerMeterData := TRUE;
IF (_eBMSControlMode = E_BMS_CONTROL_MODE.CYCLING) THEN
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.CHARGE_STARTED;
_rAutoPowerRequest := _rAutoPowerRequest * -1;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := REAL_TO_DINT(_rAutoPowerRequest);
ELSE
_tonBeginShutdown(In := FALSE);
// Send Message
_fbBatteryEmptyMessage.Send(0);
// Set local remote to zero power
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
// Set inverter to zero power
_rPowerInverter := 0.0;
// Start string shutdown
_xEnableString := FALSE;
// Change battery status
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.EMPTY;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_iState := 35;
END_IF
END_IF
// Check for errors
IF _xStringsErrorActive THEN
_xEnableString := FALSE;
_xErrorShutdown := TRUE;
_tonBeginShutdown(In := FALSE);
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
_xCanChangeMode := TRUE;
_iState := 45;
END_IF
35: // Wait for string to be in shutdown discharge mode
IF _xStringsInSchutdownDischargeMode THEN
// Check if we are allowed to discharge during shutdown with inverter
IF GVL_CONFIG.xShutdownDischargeWithInverter THEN
_iState := 40;
ELSE
_rPowerInverter := 0.0;
_xEnableString := FALSE;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
_xCanChangeMode := TRUE;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.OFF;
_iState := 45;
END_IF
END_IF
// Check for errors
IF _xStringsErrorActive THEN
_xErrorShutdown := TRUE;
_iState := 1000;
END_IF
40: // Wait for inverter discharge done
IF _xStringsShutdownDischargeAllowed THEN
_rPowerInverter := GVL_CONFIG.rAbsShutdownDischargePower;
ELSE
_xGetPowerMeterData := TRUE;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_rPowerInverter := 0.0;
GVL_SCADA.stAutomaticModeHMI.diSetpointAutomatic := 0;
_xEnableString := FALSE;
_xCanChangeMode := TRUE;
_iState := 45;
END_IF
// Check for errors
IF _xStringsErrorActive THEN
_xErrorShutdown := TRUE;
_iState := 1000;
END_IF
// Restart if possible
IF (ABS(_rAutoPowerRequest) > DINT_TO_REAL(GVL_CONFIG.diMinimumAbsPowerForEnable)) AND (NOT _xStringsErrorActive) AND _xStringsAllInAutomaticMode THEN
_iState := 5;
END_IF
45: // Wait for shutdown of string to be done
IF (NOT _xStringsInSchutdownDischargeMode) AND _xStringsOff THEN
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.OFF;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.UNDEFINED;
GVL_SCADA.eCycleStatus := E_CYCLE_STATUS.OFF;
_iState := 0;
END_IF
// Restart if possible
IF (ABS(_rAutoPowerRequest) > DINT_TO_REAL(GVL_CONFIG.diMinimumAbsPowerForEnable)) AND (NOT _xStringsErrorActive) AND _xStringsAllInAutomaticMode THEN
_xCanChangeMode := FALSE;
_iState := 5;
END_IF
// Check for errors
IF _xStringsErrorActive THEN
_xErrorShutdown := TRUE;
_iState := 1000;
END_IF
1000: // Error state
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_xEnableString := FALSE;
_rPowerInverter := 0.0;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.ERROR;
_iState := 1010;
1010: // Wait for reset from error state
IF (_rAutoPowerRequest = 0.0) AND (NOT _xStringsErrorActive) AND _xConfirmAlarms THEN
// Reset modbus error register
GVL_MODBUS.stModbusEMSComm.stModbusReg11.lwErrorBitmap := 0;
// Reset modbus error flag
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.OFF;
// Reset error shutdown flag
_xErrorShutdown := FALSE;
// Goto init state
_iState := 0;
_xCanChangeMode := TRUE;
END_IF
END_CASE
// Calculate string power balancing
IF _rStringsSumVoltage <> 0 THEN
FOR _ui := 0 TO (GVL_CONFIG.uiNumberOfStrings-1) DO
// Discharging
IF _rPowerInverter > 0 THEN
_arPowerString[_ui] := _rPowerInverter * (_afbStrings[_ui].rCurrentVoltage / _rStringsSumVoltage);
// Charging
ELSIF _rPowerInverter < 0 THEN
_arPowerString[_ui] := _rPowerInverter * (1.0 - (_afbStrings[_ui].rCurrentVoltage / _rStringsSumVoltage));
// Nothing
ELSE
_arPowerString[_ui] := 0.0;
END_IF
END_FOR
ELSE
FOR _ui := 0 TO (GVL_CONFIG.uiNumberOfStrings-1) DO
_arPowerString[_ui] := 0.0;
END_FOR
END_IF
]]></ST>
</Implementation>
</Action>
<Action Name="SM_BALANCING" Id="{f1f90032-de29-468d-899c-50bfb54e48e0}">
<Implementation>
<ST><![CDATA[CASE _iStateBalancing OF
0: // Test
IF GVL_SCADA.stAutomaticModeHMI.stStartAutoButton.xRequest THEN
_iStateBalancing := 5;
END_IF
// GVL_SCADA.stAutomaticModeHMI.stStartAutoButton.xRelease := (NOT _xStringsErrorActive) AND _afbStrings[_uiDebugCurrentString].xAllModulesInAutoMode;
5: // Check for start conditions
IF (NOT _xStringsErrorActive) AND _xStringsAllInAutomaticMode THEN
_xCanChangeMode := FALSE;
_xEnableString := FALSE;
_xStartBalancing := TRUE;
_iStateBalancing := 10;
END_IF
10: // Wait for balancing to be done
IF _xStringsBalancingDone THEN
_xCanChangeMode := TRUE;
_xStartBalancing := FALSE;
_iStateBalancing := 0;
END_IF
IF _xStringsErrorActive THEN
_iStateBalancing := 900;
_xStartBalancing := FALSE;
END_IF
IF GVL_SCADA.stAutomaticModeHMI.stStopAutoButton.xRequest THEN
_xStartBalancing := FALSE;
_xCanChangeMode := TRUE;
_iStateBalancing := 0;
END_IF
900: // Error state
IF _xConfirmAlarms AND (NOT _xStringsErrorActive) THEN
_xCanChangeMode := TRUE;
_iStateBalancing := 0;
END_IF
END_CASE]]></ST>
</Implementation>
</Action>
<Action Name="SM_CAPACITY_TEST" Id="{705978cf-2798-4a38-8f24-148e2ec1d46e}">
<Implementation>
<ST><![CDATA[]]></ST>
</Implementation>
</Action>
<Action Name="SM_MANUAL" Id="{ddef276e-9f4f-4258-b863-d254dd94b701}">
<Implementation>
<ST><![CDATA[_xCanChangeMode := TRUE;]]></ST>
</Implementation>
</Action>
<Action Name="SM_PRECHARGE" Id="{b84aedc8-0039-40a2-8abe-a166eca7bebc}">
<Implementation>
<ST><![CDATA[]]></ST>
</Implementation>
</Action>
<Action Name="SM_SAFETY_CHECK" Id="{6d8e5993-cf32-4980-9ea3-c1fbfa4b8601}">
<Implementation>
<ST><![CDATA[// Start on start button pressed
IF GVL_SCADA.stAutomaticModeHMI.stStartAutoButton.xRequest THEN
// Only start if everything is ok
IF _xStringsAllInAutomaticMode AND (NOT _xStringsErrorActive) THEN
_xStartSafetyCheck := TRUE;
END_IF
END_IF
// Sto pif stop button pressed
IF GVL_SCADA.stAutomaticModeHMI.stStopAutoButton.xRequest THEN
_xStartSafetyCheck := FALSE;
END_IF
// State machine
CASE _iStateSafetyCheck OF
0: // Idle
// Wait for start command
IF _xStartSafetyCheck AND _xStringsAllInAutomaticMode THEN
_xEnableString := TRUE;
_iStateSafetyCheck := 10;
_rPowerInverter := 0.0;
_xCanChangeMode := FALSE;
END_IF
10: // Wait for string to be ready
IF _xStringsReady AND (NOT _xStringsErrorActive) THEN
_iStateSafetyCheck := 30;
END_IF
// Shutdown
IF NOT _xStartSafetyCheck THEN
_xEnableString := FALSE;
_iStateSafetyCheck := 0;
_xCanChangeMode := TRUE;
END_IF
// Check for errors
IF _xStringsErrorActive THEN
_iStateSafetyCheck := 1000;
END_IF
30: // String enabled and dc circuit breaker closed
// Check if the battery should still be active
IF (NOT _xStartSafetyCheck) THEN
// Start string shutdown
_xEnableString := FALSE;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.UNDEFINED;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_iStateSafetyCheck := 45;
_xCanChangeMode := TRUE;
END_IF
// Check for errors
IF _xStringsErrorActive THEN
_xEnableString := FALSE;
_iStateSafetyCheck := 1000;
END_IF
45: // Wait for shutdown of string to be done
IF _xStringsOff THEN
_iStateSafetyCheck := 0;
END_IF
// Check for errors
IF _xStringsErrorActive THEN
_xEnableString := FALSE;
_iStateSafetyCheck := 1000;
END_IF
1000: // Error state
_xEnableString := FALSE;
_rPowerInverter := 0.0;
_xCanChangeMode := TRUE;
_iStateSafetyCheck := 1010;
1010: // Wait for reset from error state
IF (NOT _xStringsErrorActive) AND (NOT _xStartSafetyCheck) THEN
// Goto init state
_iStateSafetyCheck := 0;
_xCanChangeMode := TRUE;
END_IF
END_CASE]]></ST>
</Implementation>
</Action>
</POU>
</TcPlcObject>