Implemented stuff to get ready for jet measurement

2026-03-12 00:37:23 +01:00
parent 19be407e08
commit f7bb4f2920
17 changed files with 954 additions and 165 deletions
--- a/PLC/01_Stationen/MediaStation/DUTs/E_LeviPumpState.TcDUT
+++ b/PLC/01_Stationen/MediaStation/DUTs/E_LeviPumpState.TcDUT
@@ -0,0 +1,19 @@
+<?xml version="1.0" encoding="utf-8"?>
+<TcPlcObject Version="1.1.0.1">
+  <DUT Name="E_LeviPumpState" Id="{bcd971a7-4a89-44e9-a91b-53458e7d6d43}">
+    <Declaration><![CDATA[{attribute 'qualified_only'}
+{attribute 'strict'}
+{attribute 'to_string'}
+TYPE E_LeviPumpState :
+(
+	OFF := 1,
+	SPEED_CTRL := 2,
+	FLOW_CTRL := 3,
+	SAFE_SPEED_CTRL := 7,
+	SAFE_FLOW_CTRL := 8,
+	HYDR_IDENT := 32
+)WORD;
+END_TYPE
+]]></Declaration>
+  </DUT>
+</TcPlcObject>
--- a/PLC/01_Stationen/MediaStation/DUTs/ST_HMI_MediaCabinet.TcDUT
+++ b/PLC/01_Stationen/MediaStation/DUTs/ST_HMI_MediaCabinet.TcDUT
@@ -29,6 +29,9 @@ STRUCT
 	
 	// (9) Filmetch
 	stTankFilmetch : ST_HMI_Tank;
+	
+	// Valve filmetch
+	stValveFilmetch : ST_HMI_VALVE_DATA;
 END_STRUCT
 END_TYPE
 ]]></Declaration>
--- a/PLC/01_Stationen/MediaStation/DUTs/ST_LeviPumpStatus.TcDUT
+++ b/PLC/01_Stationen/MediaStation/DUTs/ST_LeviPumpStatus.TcDUT
@@ -0,0 +1,22 @@
+<?xml version="1.0" encoding="utf-8"?>
+<TcPlcObject Version="1.1.0.1">
+  <DUT Name="ST_LeviPumpStatus" Id="{a7d91135-e782-4458-9cdc-855a45a5eb97}">
+    <Declaration><![CDATA[{attribute 'pack_mode' := '1'} 
+TYPE ST_LeviPumpStatus :
+STRUCT
+	eState : E_LeviPumpState;
+	wActSpeed : WORD;
+	wActFlow : WORD;
+	wSpeedSP : WORD;
+	wFlowSP : WORD;
+	wActPumpError : WORD;
+	wActFlowError : WORD;
+	wActPumpWarning : WORD;
+	wActFlowWarning : WORD;
+	wActPumpMsg : WORD;
+	wActFlowMsg : WORD;
+END_STRUCT
+END_TYPE
+]]></Declaration>
+  </DUT>
+</TcPlcObject>
--- a/PLC/01_Stationen/MediaStation/POUs/FB_LeviPump.TcPOU
+++ b/PLC/01_Stationen/MediaStation/POUs/FB_LeviPump.TcPOU
@@ -0,0 +1,216 @@
+<?xml version="1.0" encoding="utf-8"?>
+<TcPlcObject Version="1.1.0.1">
+  <POU Name="FB_LeviPump" Id="{5bcbb8cf-d053-4b79-9a6f-fd1b82880719}" SpecialFunc="None">
+    <Declaration><![CDATA[FUNCTION_BLOCK FB_LeviPump
+VAR_INPUT
+	byAddr : BYTE;
+	xEnable : BOOL;
+	rSpeedSP : REAL;
+END_VAR
+VAR_OUTPUT
+	rSpeedPV : REAL;
+END_VAR
+VAR_IN_OUT
+	fbModbusMaster : FB_ModbusMaster;
+END_VAR
+VAR
+	_iState : INT;
+	
+	_stMBReq : ST_Modbus_Req;
+	_stPollReq : ST_Modbus_Req;
+	
+	_rSpeedSPOld : REAL := 0.0;
+	_wStateReq : WORD;
+	
+	_wSpeedSP : WORD;
+	_xDebug : WORD := 2000;
+	_wFlowSP : WORD;
+	_wFlowSPOld : WORD;
+	
+	_xMBReqDone : BOOL;
+	_xMBReqError : BOOL;
+	
+	// Polling data
+	_tonPollTimer : TON;
+	_timPollingTime : TIME := T#500MS;
+	_stPumpStatus : ST_LeviPumpStatus;
+	_xMBPollDone : BOOL := TRUE;
+	_xMBPollError : BOOL;
+	
+	_xTest : BOOL;
+END_VAR
+VAR CONSTANT
+	REG_STATE_REQ : WORD := 16#4000;
+	REG_SPEED_SP : WORD := 16#4001;
+	REG_FLOW_SP : WORD := 16#4002;
+	
+	REG_STATUS : WORD := 16#4000;
+	REG_STATUS_SIZE : WORD := 11;
+END_VAR
+]]></Declaration>
+    <Implementation>
+      <ST><![CDATA[// Polling of pump state
+_tonPollTimer(IN := TRUE, PT := _timPollingTime);
+// IF _tonPollTimer.Q AND (_xMBPollDone) THEN
+IF _tonPollTimer.Q AND _xTest THEN
+	_tonPollTimer(IN := FALSE);
+	
+	M_GetPumpStatus();
+END_IF
+
+CASE _iState OF
+	// Idle
+	0:
+		IF xEnable THEN
+			// Enable pump in speed ctrl
+			M_SendStateChangeReq(wState := E_LeviPumpState.SPEED_CTRL);
+			
+			_iState := 10;
+		END_IF
+		
+	// Wait for command to be done
+	10:
+		IF _xMBReqDone THEN
+			_iState := 20;
+		END_IF
+		
+		IF _xMBReqError THEN
+			_iState := 900;
+		END_IF
+		
+	// Enabled
+	20:
+		// Disable pump if requested
+		IF (NOT xEnable) THEN
+			M_SendStateChangeReq(wState := E_LeviPumpState.OFF);
+			_iState := 40;
+		END_IF
+		
+		// Send new speed setpoint cmd when changed
+		IF rSpeedSP <> _rSpeedSPOld THEN
+			_rSpeedSPOld := rSpeedSP;
+			M_SendSpeedSP(wSpeed := REAL_TO_WORD(rSpeedSP));
+			_iState := 30;
+		END_IF
+		
+		IF _wFlowSP <> _wFlowSPOld THEN
+			M_SendFlowSP(wFlow := _xDebug);
+			_wFlowSPOld := _wFlowSP;
+			_iState := 30;
+		END_IF
+		
+	// Wait for new command to be done
+	30:
+		IF _xMBReqDone THEN
+			_iState := 20;
+		END_IF
+		
+		IF _xMBReqError THEN
+			_iState := 900;
+		END_IF
+		
+	// Wait for disable command to be done
+	40:
+		IF _xMBReqDone THEN
+			_iState := 0;
+		END_IF
+		
+		IF _xMBReqError THEN
+			_iState := 900;
+		END_IF
+END_CASE]]></ST>
+    </Implementation>
+    <Method Name="M_GetPumpStatus" Id="{c29d3781-24af-49d0-ae91-bc8bbcd19d13}">
+      <Declaration><![CDATA[METHOD PRIVATE M_GetPumpStatus
+VAR_INPUT
+END_VAR
+]]></Declaration>
+      <Implementation>
+        <ST><![CDATA[// Send pump state change request
+_stPollReq.bySlaveAddr := byAddr;
+_stPollReq.eCmd := E_Modbus_Cmd.READ_INPUTS;
+_stPollReq.wStartAddr := REG_STATUS;
+_stPollReq.pvData := ADR(_stPumpStatus);
+_stPollReq.wDataSize := SIZEOF(_stPumpStatus);
+_stPollReq.wQuantity := 8;
+_stPollReq.pxDone := ADR(_xMBPollDone);
+_stPollReq.pxError := ADR(_xMBPollError);
+
+// Put request into queue
+fbModbusMaster.M_Enqueue(stReq := _stPollReq);]]></ST>
+      </Implementation>
+    </Method>
+    <Method Name="M_SendFlowSP" Id="{db46ab38-50c8-48c4-b96a-5a58f673f453}">
+      <Declaration><![CDATA[METHOD M_SendFlowSP
+VAR_INPUT
+	wFlow : WORD;
+END_VAR
+]]></Declaration>
+      <Implementation>
+        <ST><![CDATA[// Copy requested speed into internal buffer
+_wFlowSP := wFlow;
+
+// Send pump state change request
+_stMBReq.bySlaveAddr := byAddr;
+_stMBReq.eCmd := E_Modbus_Cmd.WRITE_HOLDING;
+_stMBReq.wStartAddr := REG_FLOW_SP;
+_stMBReq.pvData := ADR(_wFlowSP);
+_stMBReq.wDataSize := SIZEOF(_wFlowSP);
+_stMBReq.wQuantity := 1;
+_stMBReq.pxDone := ADR(_xMBReqDone);
+_stMBReq.pxError := ADR(_xMBReqError);
+
+// Put request into queue
+fbModbusMaster.M_Enqueue(stReq := _stMBReq);]]></ST>
+      </Implementation>
+    </Method>
+    <Method Name="M_SendSpeedSP" Id="{a9bf2f20-217d-46ed-911b-cac69c35be30}">
+      <Declaration><![CDATA[METHOD PRIVATE M_SendSpeedSP
+VAR_INPUT
+	wSpeed : WORD;
+END_VAR
+]]></Declaration>
+      <Implementation>
+        <ST><![CDATA[// Copy requested speed into internal buffer
+_wSpeedSP := wSpeed;
+
+// Send pump state change request
+_stMBReq.bySlaveAddr := byAddr;
+_stMBReq.eCmd := E_Modbus_Cmd.WRITE_HOLDING;
+_stMBReq.wStartAddr := REG_SPEED_SP;
+_stMBReq.pvData := ADR(_wSpeedSP);
+_stMBReq.wDataSize := SIZEOF(_wSpeedSP);
+_stMBReq.wQuantity := 1;
+_stMBReq.pxDone := ADR(_xMBReqDone);
+_stMBReq.pxError := ADR(_xMBReqError);
+
+// Put request into queue
+fbModbusMaster.M_Enqueue(stReq := _stMBReq);]]></ST>
+      </Implementation>
+    </Method>
+    <Method Name="M_SendStateChangeReq" Id="{74415361-bb7e-4c06-b3ba-110b75c5772b}">
+      <Declaration><![CDATA[METHOD PRIVATE M_SendStateChangeReq
+VAR_INPUT
+	wState : WORD;
+END_VAR
+]]></Declaration>
+      <Implementation>
+        <ST><![CDATA[// Copy requested state into internal buffer
+_wStateReq := wState;
+
+// Send pump state change request
+_stMBReq.bySlaveAddr := byAddr;
+_stMBReq.eCmd := E_Modbus_Cmd.WRITE_HOLDING;
+_stMBReq.wStartAddr := REG_STATE_REQ;
+_stMBReq.pvData := ADR(_wStateReq);
+_stMBReq.wDataSize := SIZEOF(_wStateReq);
+_stMBReq.wQuantity := 1;
+_stMBReq.pxDone := ADR(_xMBReqDone);
+_stMBReq.pxError := ADR(_xMBReqError);
+
+// Put request into queue
+fbModbusMaster.M_Enqueue(stReq := _stMBReq);]]></ST>
+      </Implementation>
+    </Method>
+  </POU>
+</TcPlcObject>
--- a/PLC/01_Stationen/MediaStation/POUs/FB_MediaCabinet.TcPOU
+++ b/PLC/01_Stationen/MediaStation/POUs/FB_MediaCabinet.TcPOU
@@ -42,7 +42,19 @@ VAR
 	
 	// Flowsensors
 	//_fbFlowSensors16 : FB_Levi_LFC6IO
-
+	
+	// Filmetch valve, NC -> Recirculating back into tank
+	_fbValveFilmetchOut : FB_Valve('');
+	
+	// General valve config for valves with no feedback
+	_stValveConfig : ST_ValveConfig;
+	
+	// Modbus master for Pumps
+	_fbMBMaster : FB_ModbusMaster;
+	_fbLeviPump9 : FB_LeviPump;
+	_xEnablePump : BOOL;
+	
+	_xTest : BOOL;
 END_VAR
 ]]></Declaration>
    <Implementation>
@@ -98,7 +110,41 @@ _fbTankFilmetch(
 	xReleaseErrors:= xReleaseErrors, 
 	xReleaseManualMode:= xReleaseManualMode, 
 	xConfirmAlarms:= xConfirmAlarms, 
-	stHMIInterface:= stHMIInterface.stTankFilmetch);]]></ST>
+	stHMIInterface:= stHMIInterface.stTankFilmetch);
+	
+// Valves
+_fbValveFilmetchOut(
+	xReleaseErrors:= xReleaseErrors, 
+	stValveConfig:= _stValveConfig, 
+	xReleaseManualMode:= xReleaseManualMode, 
+	xConfirmAlarms:= xConfirmAlarms, 
+	stHMIInterface:= stHMIInterface.stValveFilmetch);
+	
+_fbMBMaster();
+
+_fbLeviPump9(
+	byAddr:= 9, 
+	xEnable:= _xEnablePump, 
+	rSpeedSP:= 2000, 
+	fbModbusMaster:= _fbMBMaster);
+
+]]></ST>
    </Implementation>
+    <Method Name="FB_Init" Id="{860f10c9-69ca-4ad7-9edc-00af754d0af0}">
+      <Declaration><![CDATA[//FB_Init is always available implicitly and it is used primarily for initialization.
+//The return value is not evaluated. For a specific influence, you can also declare the
+//methods explicitly and provide additional code there with the standard initialization
+//code. You can evaluate the return value.
+METHOD FB_Init: BOOL
+VAR_INPUT
+    bInitRetains: BOOL; // TRUE: the retain variables are initialized (reset warm / reset cold)
+    bInCopyCode: BOOL;  // TRUE: the instance will be copied to the copy code afterward (online change)   
+END_VAR
+]]></Declaration>
+      <Implementation>
+        <ST><![CDATA[_stValveConfig.xHasOpenFeedback := FALSE;
+_stValveConfig.xHasClosedFeedback := FALSE;]]></ST>
+      </Implementation>
+    </Method>
  </POU>
 </TcPlcObject>
--- a/PLC/01_Stationen/MediaStation/POUs/FB_Tank.TcPOU
+++ b/PLC/01_Stationen/MediaStation/POUs/FB_Tank.TcPOU
@@ -3,6 +3,7 @@
  <POU Name="FB_Tank" Id="{d029e65c-5c27-470b-8bee-fea9f0455669}" SpecialFunc="None">
    <Declaration><![CDATA[FUNCTION_BLOCK FB_Tank
 VAR_INPUT
+	xOpenPumpValve : BOOL;
 	xReleaseErrors : BOOL;
 	xReleaseManualMode : BOOL;
 	xConfirmAlarms : BOOL;
@@ -74,6 +75,7 @@ _fbDrainValve(
 	stHMIInterface:= stHMIInterface.stDrainValve);
 	
 _fbPumpValve(
+	xAutomaticOpen := xOpenPumpValve,
 	xReleaseErrors:= xReleaseErrors, 
 	stValveConfig:= _stValveConfig, 
 	xReleaseManualMode:= xReleaseManualMode, 
@@ -119,8 +121,7 @@ M_HandleHMIOutput();
 // Copy to output buffer
 xOverfull := (NOT i_xOverfull);
 xFull := i_xFull;
-xEmpty := (NOT i_xEmpty);
-]]></ST>
+xEmpty := (NOT i_xEmpty);]]></ST>
    </Implementation>
    <Method Name="FB_Init" Id="{9c6d1842-9c2e-4437-b40f-941f77668ffe}">
      <Declaration><![CDATA[//FB_Init is always available implicitly and it is used primarily for initialization.