changes during start of safety check
- Refactoring of string fb - Added pump safety interlocks for pressure segment inlet too low and too high
This commit is contained in:
@@ -248,8 +248,8 @@
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<ProjectExtensions>
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||||
<PlcProjectOptions>
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||||
<XmlArchive>
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||||
<Data>
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||||
<o xml:space="preserve" t="OptionKey">
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||||
<Data>
|
||||
<o xml:space="preserve" t="OptionKey">
|
||||
<v n="Name">"<ProjectRoot>"</v>
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||||
<d n="SubKeys" t="Hashtable" ckt="String" cvt="OptionKey">
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<v>{192FAD59-8248-4824-A8DE-9177C94C195A}</v>
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@@ -2631,16 +2631,16 @@
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</d>
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||||
<d n="Values" t="Hashtable" />
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||||
</o>
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||||
</Data>
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||||
<TypeList>
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||||
<Type n="Boolean">System.Boolean</Type>
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||||
<Type n="Hashtable">System.Collections.Hashtable</Type>
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||||
<Type n="Int32">System.Int32</Type>
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||||
<Type n="OptionKey">{54dd0eac-a6d8-46f2-8c27-2f43c7e49861}</Type>
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||||
<Type n="String">System.String</Type>
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||||
<Type n="UInt32">System.UInt32</Type>
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||||
</TypeList>
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||||
</XmlArchive>
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||||
</Data>
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||||
<TypeList>
|
||||
<Type n="Boolean">System.Boolean</Type>
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||||
<Type n="Hashtable">System.Collections.Hashtable</Type>
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||||
<Type n="Int32">System.Int32</Type>
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||||
<Type n="OptionKey">{54dd0eac-a6d8-46f2-8c27-2f43c7e49861}</Type>
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||||
<Type n="String">System.String</Type>
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||||
<Type n="UInt32">System.UInt32</Type>
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</TypeList>
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</XmlArchive>
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||||
</PlcProjectOptions>
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||||
</ProjectExtensions>
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||||
</Project>
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||||
437
PLC/PLC.tmc
437
PLC/PLC.tmc
File diff suppressed because one or more lines are too long
@@ -129,14 +129,20 @@ VAR
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_xECModuleInOP : BOOL;
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xDebug1 : BOOL;
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xDebug2 : BOOL;
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xDebug3 : BOOL;
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xDebug4 : BOOL;
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_xFirstCycle : BOOL := TRUE;
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END_VAR
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]]></Declaration>
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<Implementation>
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<ST><![CDATA[// Reset error and warning flag
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<ST><![CDATA[IF _xFirstCycle THEN
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_xFirstCycle := FALSE;
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_fbUnit1.Name := CONCAT(Name, ' - Unit 1');
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_fbUnit2.Name := CONCAT(Name, ' - Unit 2');
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_fbUnit3.Name := CONCAT(Name, ' - Unit 3');
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_fbUnit4.Name := CONCAT(Name, ' - Unit 4');
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END_IF
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// Reset error and warning flag
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xError := FALSE;
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xWarning := FALSE;
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@@ -243,7 +249,6 @@ END_IF
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IF _fbUnit1.xError THEN
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xError := TRUE;
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xDebug1 := TRUE;
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END_IF
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IF NOT _fbUnit1.xSafetyIntlksOk THEN
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@@ -283,7 +288,6 @@ END_IF
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IF _fbUnit2.xError THEN
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xError := TRUE;
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xDebug2 := TRUE;
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END_IF
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IF NOT _fbUnit2.xSafetyIntlksOk THEN
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@@ -323,7 +327,6 @@ END_IF
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IF _fbUnit3.xError THEN
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xError := TRUE;
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xDebug3 := TRUE;
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END_IF
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IF NOT _fbUnit3.xSafetyIntlksOk THEN
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@@ -363,7 +366,6 @@ END_IF
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IF _fbUnit4.xError THEN
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xError := TRUE;
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xDebug4 := TRUE;
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END_IF
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IF NOT _fbUnit4.xSafetyIntlksOk THEN
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@@ -52,7 +52,7 @@ VAR_INPUT
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// String inverter ip
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sInverterIP : STRING;
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xECStateSCS AT %I* : UINT;
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xECWcState AT %I* : BOOL;
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xIsoErrorL1 AT %I* : BOOL;
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xIsoErrorL2 AT %I* : BOOL;
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@@ -116,9 +116,6 @@ VAR
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_fbModule2 : FB_Module(CONCAT(Name,' - Module 2'));
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_fbModule3 : FB_Module(CONCAT(Name,' - Module 3'));
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// Summed status of all module errors
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_xModuleError : BOOL;
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// All modules are ready
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_xAllModulesReady : BOOL;
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@@ -170,8 +167,8 @@ VAR
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_sName : STRING;
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// String inverter
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//_fbInverter : FB_PowerSupplySunspec(Name);
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_fbInverter : FB_PowerSupplyKaco(Name);
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_fbInverter : FB_PowerSupplySunspec(Name);
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//_fbInverter : FB_PowerSupplyKaco(Name);
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// Internal inverter power command
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_rPowerInverterInternal : REAL;
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@@ -194,10 +191,12 @@ VAR
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// Analog input for string current measurement
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_fbStringCurrent : FB_AnalogInput(CONCAT(Name,' - Current'));
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xErrorInverter : BOOL;
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_xErrorInverter : BOOL;
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_xReleaseLimitErrorsInternal : BOOL;
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_xReleaseSafetyIntlkErrors : BOOL;
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// Balancing done
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_xBalancingDone : BOOL;
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@@ -217,6 +216,10 @@ VAR
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_fbTONDCSettlingTime : TON := (PT := T#10S);
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_xErrorInternal : BOOL;
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_fbSafetyResetImpulseGen : FB_Blinker := (rFrequency := 1.0);
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END_VAR
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VAR PERSISTENT
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@@ -234,58 +237,6 @@ xAllModulesInAutoMode := TRUE;
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// Reset Safety
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xResetSafetyDCCB := xResetSafety;
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// ===============================
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// EtherCAT connection lost error handling
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// ===============================
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IF (xECStateSCS <> 8) AND (NOT _fbSCSConnLost.bRaised) AND xReleaseErrors THEN
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_fbSCSConnLost.Raise(0);
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END_IF
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IF (xECStateSCS = 8) AND _fbSCSConnLost.bRaised THEN
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_fbSCSConnLost.Clear(0, FALSE);
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END_IF
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IF _fbSCSConnLost.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND xConfirmAlarms THEN
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_fbSCSConnLost.Confirm(0);
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END_IF
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// ===============================
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// DC Main switch error handling
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// ===============================
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IF (NOT xRepairSwitchOk) AND (NOT _fbDCMainSwitchNotClosed.bRaised) THEN
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_fbDCMainSwitchNotClosed.Raise(0);
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END_IF
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IF xRepairSwitchOk AND _fbDCMainSwitchNotClosed.bRaised THEN
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_fbDCMainSwitchNotClosed.Clear(0, FALSE);
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END_IF
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// ===============================
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// ISO Error handling
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// ===============================
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// Mute iso error when inverter is enabled
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_xIsoError := ((NOT xIsoErrorL1) OR (NOT xIsoErrorL2)) AND (NOT _fbInverter.xActive) AND (xDCCBOpen);
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_fbTONIsoError(IN := _xIsoError, PT := GVL_CONFIG.timIsoErrorTimeout);
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// _fbInverter
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IF _fbTONIsoError.Q AND (NOT _fbIsolationAlarm.bRaised) AND xReleaseErrors THEN
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_fbIsolationAlarm.Raise(0);
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END_IF
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IF (NOT _fbTONIsoError.Q) AND _fbIsolationAlarm.bRaised THEN
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_fbIsolationAlarm.Clear(0, FALSE);
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END_IF
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IF _fbIsolationAlarm.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND xConfirmAlarms THEN
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_fbIsolationAlarm.Confirm(0);
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END_IF
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IF _fbTONIsoError.Q THEN
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xError := TRUE;
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END_IF
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// ===============================
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// DC current measurement
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// ===============================
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@@ -370,19 +321,6 @@ _fbModule3(
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rBalancingTargetVoltage := rSmallestSegmentVoltage);
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// ===============================
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// Handle component safety interlocks ok
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// ===============================
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xSafetyIntlksComponentsOk := _fbModule1.xSafetyIntlksOk AND _fbModule2.xSafetyIntlksOk AND _fbModule3.xSafetyIntlksOk;
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// ===============================
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// Handle modules error state
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// ===============================
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_xModuleError := _fbModule1.xError OR _fbModule2.xError OR _fbModule3.xError OR (NOT xSafetyIntlksComponentsOk);
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IF _xModuleError THEN
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xError := TRUE;
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END_IF
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// ===============================
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// Handle modules warning state
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// ===============================
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@@ -398,19 +336,6 @@ xAllModulesInAutoMode := _fbModule1.xAllUnitsInAutomatic AND _fbModule2.xAllUnit
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// ===============================
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_xAllModulesInShutdownDischargeMode := _fbModule1.xInShutdownDischargeMode AND _fbModule2.xInShutdownDischargeMode AND _fbModule3.xInShutdownDischargeMode;
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// ===============================
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// Handle safety interlock alarm
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// ===============================
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IF (NOT xSafetyIntlksOk) AND NOT _fbSafetyInterlocksNotOkAlarm.bRaised THEN
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_fbSafetyInterlocksNotOkAlarm.Raise(0);
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END_IF
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IF xSafetyIntlksOk AND _fbSafetyInterlocksNotOkAlarm.bRaised THEN
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_fbSafetyInterlocksNotOkAlarm.Clear(0, TRUE);
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END_IF
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// ===============================
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// Modules ready check
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// ===============================
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@@ -431,101 +356,25 @@ xInShutdownDischargeMode := _fbModule1.xInShutdownDischargeMode OR _fbModule2.xI
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// ===============================
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xShutdownDischargeAllowed := _fbModule1.xShutdownDischargeAllowed AND _fbModule2.xShutdownDischargeAllowed AND _fbModule3.xShutdownDischargeAllowed;
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// ===============================
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// All modules off
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// ===============================
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xOff := _fbModule1.xOff AND _fbModule2.xOff AND _fbModule3.xOff;
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// ===============================
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// Handle status
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// Call inverter
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// ===============================
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// String off
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IF xOff AND (NOT xError) THEN
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eStatus := E_COMPONENT_STATUS.OFF;
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END_IF
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// String starting
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IF _xEnable AND (NOT _xAllModulesReady) AND (NOT xError) THEN
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eStatus := E_COMPONENT_STATUS.STARTING;
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END_IF
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// String on
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IF _xAllModulesReady AND _fbInverter.xActive AND (NOT xError) THEN
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IF _rPowerInverterInternal < 0.0 THEN
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eStatus := E_COMPONENT_STATUS.CHARGING;
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ELSIF _rPowerInverterInternal > 0.0 THEN
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eStatus := E_COMPONENT_STATUS.DISCHARGING;
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ELSE
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eStatus := E_COMPONENT_STATUS.ON;
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END_IF
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END_IF
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// String in shutdown
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IF xInShutdownDischargeMode AND (NOT xError) THEN
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eStatus := E_COMPONENT_STATUS.SHUTDOWN;
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END_IF
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// String in error state
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IF xError THEN
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eStatus := E_COMPONENT_STATUS.ERROR;
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END_IF
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// ===============================
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// Calculate string voltage
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// ===============================
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rCurrentVoltage := _fbModule1.rCurrentVoltage + _fbModule2.rCurrentVoltage + _fbModule3.rCurrentVoltage;
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stHMIInterface.rVoltage := stHMIInterface.rVoltage* 0.95 + rCurrentVoltage * 0.05;
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// ===============================
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// String balance check
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// ===============================
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// Reset balance ok flag
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_xBalanceOk := TRUE;
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// Test module 1 with module 2
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IF ABS(_fbModule1.rCurrentVoltage - _fbModule2.rCurrentVoltage) > GVL_CONFIG.rMaxAbsDiffVoltageModulesInString THEN
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_xBalanceOk := FALSE;
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END_IF
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// Test module 1 with module 3
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IF ABS(_fbModule1.rCurrentVoltage - _fbModule3.rCurrentVoltage) > GVL_CONFIG.rMaxAbsDiffVoltageModulesInString THEN
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_xBalanceOk := FALSE;
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END_IF
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// Test module 2 with module 3
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IF ABS(_fbModule2.rCurrentVoltage - _fbModule3.rCurrentVoltage) > GVL_CONFIG.rMaxAbsDiffVoltageModulesInString THEN
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_xBalanceOk := FALSE;
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END_IF
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// Release signal for balance not ok
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_fbBalanceNotOkSignal(
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xSignal:= NOT _xBalanceOk,
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xRelease:= xEnable AND _xAllModulesReady,
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timOnDelay:= T#10S,
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timOffDelay:= T#10S,
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xReleaseSignal=> );
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// Signal an error if all units are ready and module is out of balance
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IF _fbBalanceNotOkSignal.xReleaseSignal THEN
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xError := TRUE;
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END_IF
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// Raise error
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IF _fbBalanceNotOkSignal.xReleaseSignal AND (NOT _fbModulesOutOfBalanceAlarm.bRaised) THEN
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_fbModulesOutOfBalanceAlarm.Raise(0);
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END_IF
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|
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// Clear error
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IF (NOT _fbBalanceNotOkSignal.xReleaseSignal) AND _fbModulesOutOfBalanceAlarm.bRaised AND xConfirmAlarms THEN
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_fbModulesOutOfBalanceAlarm.Clear(0, FALSE);
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END_IF
|
||||
|
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// Confirm error
|
||||
IF _fbModulesOutOfBalanceAlarm.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND xConfirmAlarms THEN
|
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_fbModulesOutOfBalanceAlarm.Confirm(0);
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_fbInverter(
|
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sInverterIPAddr:= sInverterIP,
|
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xEnable:= _xEnableInverter AND xEmergencyStopOk,
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rPower:= _rPowerInverterInternal,
|
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xReset:= xConfirmAlarms,
|
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rMaxBattPower:= DINT_TO_REAL(GVL_CONFIG.diMaxStringDischargePower),
|
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stCurrentValues => stInverterData);
|
||||
|
||||
IF (_iState >= 30) AND (_iState < 40) THEN
|
||||
rCapacityAH := rCapacityAH + ((stInverterData.rActDCCurrent * 0.01) / 3600);
|
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rCapacityWH := rCapacityWH + ((stInverterData.rActACPower * 0.01) / 3600);
|
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END_IF
|
||||
|
||||
// ===============================
|
||||
@@ -543,31 +392,17 @@ _tonSafetyOkTimeout();
|
||||
rSmallestSegmentVoltage := MIN(_fbModule1.rSmallestSegmentVoltage, _fbModule2.rSmallestSegmentVoltage, _fbModule3.rSmallestSegmentVoltage);
|
||||
rHighestSegmentVoltage := MAX(_fbModule1.rHighestSegmentVoltage, _fbModule2.rHighestSegmentVoltage, _fbModule3.rHighestSegmentVoltage);
|
||||
|
||||
|
||||
// Only recalculate SOC if all modules are ready
|
||||
IF _xAllModulesReady THEN
|
||||
_rSOC := ((100.0 * rSmallestSegmentVoltage ) / 24.0) - 229.17;
|
||||
END_IF
|
||||
|
||||
|
||||
// Call inverter
|
||||
_fbInverter(
|
||||
sInverterIPAddr:= sInverterIP,
|
||||
xEnable:= _xEnableInverter AND xEmergencyStopOk,
|
||||
rPower:= _rPowerInverterInternal,
|
||||
xReset:= xConfirmAlarms,
|
||||
rMaxBattPower:= DINT_TO_REAL(GVL_CONFIG.diMaxStringDischargePower),
|
||||
stCurrentValues => stInverterData);
|
||||
|
||||
IF (_iState >= 30) AND (_iState < 40) THEN
|
||||
rCapacityAH := rCapacityAH + ((stInverterData.rActDCCurrent * 0.01) / 3600);
|
||||
rCapacityWH := rCapacityWH + ((stInverterData.rActACPower * 0.01) / 3600);
|
||||
END_IF
|
||||
HandleErrors();
|
||||
|
||||
CASE _iState OF
|
||||
0: // Idle
|
||||
// Start in normal mode
|
||||
IF xEnable AND (NOT xStartBalancing) AND xAllModulesInAutoMode AND xRepairSwitchOk AND (NOT _xModuleError) THEN
|
||||
IF xEnable AND (NOT xStartBalancing) AND xAllModulesInAutoMode AND xRepairSwitchOk AND (NOT _xErrorInternal) THEN
|
||||
_xEnable := TRUE;
|
||||
//eStatus := E_COMPONENT_STATUS.STARTING;
|
||||
IF xInSafetyCheckMode THEN
|
||||
@@ -578,7 +413,7 @@ CASE _iState OF
|
||||
END_IF
|
||||
|
||||
// Start in balancing mode
|
||||
IF (NOT xEnable) AND xStartBalancing AND xAllModulesInAutoMode AND (NOT _xModuleError) THEN
|
||||
IF (NOT xEnable) AND xStartBalancing AND xAllModulesInAutoMode AND (NOT _xErrorInternal) THEN
|
||||
_xStartBalancing := TRUE;
|
||||
_xReleaseLimitErrorsInternal := FALSE;
|
||||
//eStatus := E_COMPONENT_STATUS.STARTING;
|
||||
@@ -590,9 +425,19 @@ CASE _iState OF
|
||||
IF _xAllModulesReady THEN
|
||||
xResetSafetyDCCB := TRUE;
|
||||
_tonResetPulseLength.IN := TRUE;
|
||||
_xReleaseLimitErrorsInternal := TRUE;
|
||||
_iState := 10;
|
||||
END_IF
|
||||
|
||||
IF (NOT xEnable) THEN
|
||||
_xEnable := FALSE;
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
5: // Wait for all modules to be ready in normal mode
|
||||
IF _xAllModulesReady AND _xBalanceOk THEN
|
||||
xResetSafetyDCCB := TRUE;
|
||||
@@ -609,8 +454,7 @@ CASE _iState OF
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
IF _xModuleError THEN
|
||||
_xEnable := FALSE;
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
@@ -625,8 +469,7 @@ CASE _iState OF
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
IF _xModuleError THEN
|
||||
_xEnable := FALSE;
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
@@ -640,7 +483,9 @@ CASE _iState OF
|
||||
END_IF
|
||||
|
||||
15: // Wait for Safety to be ok
|
||||
xResetSafetyDCCB := _fbSafetyResetImpulseGen.xOut;
|
||||
IF xSafetyIntlksOk THEN
|
||||
xResetSafetyDCCB := FALSE;
|
||||
_tonSafetyOkTimeout.IN := FALSE;
|
||||
xCloseDCCB := TRUE;
|
||||
_tonErrorDCCBNotClosed.IN := TRUE;
|
||||
@@ -649,6 +494,7 @@ CASE _iState OF
|
||||
|
||||
IF (NOT xEnable) THEN
|
||||
_tonSafetyOkTimeout.IN := FALSE;
|
||||
xResetSafetyDCCB := FALSE;
|
||||
_xEnable := FALSE;
|
||||
//eStatus := E_COMPONENT_STATUS.SHUTDOWN;
|
||||
_iState := 40;
|
||||
@@ -656,6 +502,7 @@ CASE _iState OF
|
||||
|
||||
IF _tonSafetyOkTimeout.Q THEN
|
||||
_tonSafetyOkTimeout.IN := FALSE;
|
||||
xResetSafetyDCCB := FALSE;
|
||||
xCloseDCCB := TRUE;
|
||||
xError := TRUE;
|
||||
xReady := FALSE;
|
||||
@@ -665,18 +512,21 @@ CASE _iState OF
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
IF _xModuleError THEN
|
||||
_xEnable := FALSE;
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
20: // Check if DC relais closed and safety is ok
|
||||
IF NOT xDCCBOpen THEN
|
||||
IF (NOT xDCCBOpen) THEN
|
||||
_xReleaseSafetyIntlkErrors := TRUE;
|
||||
_tonErrorDCCBNotClosed.IN := FALSE;
|
||||
_rPowerInverterInternal := rPowerInverter;
|
||||
//_rPowerInverterInternal := 0.0;
|
||||
IF xInSafetyCheckMode THEN
|
||||
_iState := 29;
|
||||
_rPowerInverterInternal := 0.0;
|
||||
_xEnableInverter := TRUE;
|
||||
// _iState := 29;
|
||||
_iState := 21;
|
||||
//eStatus := E_COMPONENT_STATUS.ON;
|
||||
ELSE
|
||||
_iState := 21;
|
||||
@@ -698,8 +548,7 @@ CASE _iState OF
|
||||
_iState := 40;
|
||||
END_IF
|
||||
|
||||
IF _xModuleError THEN
|
||||
_xEnable := FALSE;
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
@@ -714,7 +563,11 @@ CASE _iState OF
|
||||
22: // Wait for inverter to be ready
|
||||
_tonInverterStartupTimeout(IN := TRUE);
|
||||
IF _fbInverter.xActive AND (NOT _fbInverter.xError) THEN
|
||||
_iState := 30;
|
||||
IF xInSafetyCheckMode THEN
|
||||
_iState := 29;
|
||||
ELSE
|
||||
_iState := 30;
|
||||
END_IF
|
||||
//eStatus := E_COMPONENT_STATUS.ON;
|
||||
xReady := TRUE;
|
||||
_tonInverterStartupTimeout(IN := FALSE);
|
||||
@@ -730,7 +583,6 @@ CASE _iState OF
|
||||
END_IF
|
||||
|
||||
|
||||
|
||||
// Inverter error or timeout for startup
|
||||
IF _fbInverter.xError OR (NOT xRepairSwitchOk) OR _tonInverterStartupTimeout.Q THEN // _tonInverterStartupTimeout.Q
|
||||
// Shutdown beacause of inverter startup timeout
|
||||
@@ -741,7 +593,7 @@ CASE _iState OF
|
||||
_iState := 1000;
|
||||
_xEnableInverter := FALSE;
|
||||
xError := TRUE;
|
||||
xErrorInverter := TRUE;
|
||||
_xErrorInverter := TRUE;
|
||||
_xEnable := FALSE;
|
||||
_tonInverterStartupTimeout(IN := FALSE);
|
||||
END_IF
|
||||
@@ -753,6 +605,10 @@ CASE _iState OF
|
||||
//eStatus := E_COMPONENT_STATUS.SHUTDOWN;
|
||||
_iState := 31;
|
||||
END_IF
|
||||
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
30: // All modules ready
|
||||
// !!! ATTENTION !!!
|
||||
@@ -795,7 +651,7 @@ CASE _iState OF
|
||||
_iState := 40;
|
||||
END_IF
|
||||
|
||||
ELSIF (NOT _xAllModulesReady) OR (NOT _xBalanceOk) OR (NOT xSafetyIntlksOk) OR (NOT xRepairSwitchOk) OR (_fbInverter.xError) THEN
|
||||
ELSIF (NOT _xAllModulesReady) OR (NOT _xBalanceOk) OR (NOT xSafetyIntlksOk) OR (NOT xRepairSwitchOk) OR (_xErrorInternal) THEN
|
||||
xError := TRUE;
|
||||
_xReleaseLimitErrorsInternal := FALSE;
|
||||
_xEnable := FALSE;
|
||||
@@ -809,7 +665,7 @@ CASE _iState OF
|
||||
_iState := 32;
|
||||
END_IF
|
||||
|
||||
IF xError THEN
|
||||
IF _xErrorInternal THEN
|
||||
_rPowerInverterInternal := 0.0;
|
||||
_xEnableInverter := FALSE;
|
||||
_iState := 40;
|
||||
@@ -840,17 +696,26 @@ CASE _iState OF
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
40: // Wait for inverter to shut down
|
||||
IF NOT _fbInverter.xActive THEN
|
||||
IF (NOT _fbInverter.xActive) THEN
|
||||
_iState := 41;
|
||||
END_IF
|
||||
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
41: // Debug delay time for inverter shutdown
|
||||
_tonInverterShutdownDelay(IN := TRUE);
|
||||
|
||||
IF _tonInverterShutdownDelay.Q THEN
|
||||
_tonInverterShutdownDelay(IN := FALSE);
|
||||
xCloseDCCB := FALSE;
|
||||
_xReleaseSafetyIntlkErrors := FALSE;
|
||||
//eStatus := E_COMPONENT_STATUS.OFF;
|
||||
_iState := 0;
|
||||
END_IF
|
||||
@@ -861,12 +726,20 @@ CASE _iState OF
|
||||
_iState := 51;
|
||||
END_IF
|
||||
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
51: // Check if start balancing has been releases to avoid a restart
|
||||
IF (NOT xStartBalancing) THEN
|
||||
//eStatus := E_COMPONENT_STATUS.OFF;
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
IF _xErrorInternal THEN
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
1000: // Error state
|
||||
_xEnable := FALSE;
|
||||
_xEnableInverter := FALSE;
|
||||
@@ -874,6 +747,7 @@ CASE _iState OF
|
||||
xError := TRUE;
|
||||
|
||||
_xReleaseLimitErrorsInternal := FALSE;
|
||||
_xReleaseSafetyIntlkErrors := FALSE;
|
||||
|
||||
// Reset timer
|
||||
_tonResetPulseLength(IN := FALSE);
|
||||
@@ -897,14 +771,58 @@ CASE _iState OF
|
||||
|
||||
1010: // Error idle state
|
||||
// Leave error state only if modules are deactivated
|
||||
IF (NOT xEnable) AND (NOT _xModuleError) THEN
|
||||
IF (NOT xEnable) AND (NOT _xErrorInternal) THEN
|
||||
xError := FALSE;
|
||||
_xReleaseSafetyIntlkErrors := FALSE;
|
||||
//eStatus := E_COMPONENT_STATUS.OFF;
|
||||
_iState := 0;
|
||||
END_IF
|
||||
END_CASE
|
||||
|
||||
// ===============================
|
||||
// Handle status
|
||||
// ===============================
|
||||
// String off
|
||||
IF xOff AND (NOT xError) THEN
|
||||
eStatus := E_COMPONENT_STATUS.OFF;
|
||||
END_IF
|
||||
|
||||
// String starting
|
||||
IF _xEnable AND (NOT _xAllModulesReady) AND (NOT xError) THEN
|
||||
eStatus := E_COMPONENT_STATUS.STARTING;
|
||||
END_IF
|
||||
|
||||
// String on
|
||||
IF _xAllModulesReady AND _fbInverter.xActive AND (NOT xError) THEN
|
||||
IF _rPowerInverterInternal < 0.0 THEN
|
||||
eStatus := E_COMPONENT_STATUS.CHARGING;
|
||||
ELSIF _rPowerInverterInternal > 0.0 THEN
|
||||
eStatus := E_COMPONENT_STATUS.DISCHARGING;
|
||||
ELSE
|
||||
eStatus := E_COMPONENT_STATUS.ON;
|
||||
END_IF
|
||||
END_IF
|
||||
|
||||
// String in shutdown
|
||||
IF xInShutdownDischargeMode AND (NOT xError) THEN
|
||||
eStatus := E_COMPONENT_STATUS.SHUTDOWN;
|
||||
END_IF
|
||||
|
||||
// String in error state
|
||||
IF xError THEN
|
||||
eStatus := E_COMPONENT_STATUS.ERROR;
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// Calculate string voltage
|
||||
// ===============================
|
||||
rCurrentVoltage := _fbModule1.rCurrentVoltage + _fbModule2.rCurrentVoltage + _fbModule3.rCurrentVoltage;
|
||||
stHMIInterface.rVoltage := stHMIInterface.rVoltage* 0.95 + rCurrentVoltage * 0.05;
|
||||
|
||||
// ===============================
|
||||
// Copy inverter data to SCADA interface
|
||||
// ===============================
|
||||
stHMIInterface.stInverterData := stInverterData;
|
||||
|
||||
IF _xAllModulesReady AND _xBalanceOk AND ((_iState = 30) OR (_iState = 29)) THEN
|
||||
@@ -983,6 +901,164 @@ _fbIsolationAlarm.CreateEx(stEventEntry := TC_EVENTS.General.IsoError, bWithConf
|
||||
_fbIsolationAlarm.ipArguments.Clear().AddString(_sName);]]></ST>
|
||||
</Implementation>
|
||||
</Method>
|
||||
<Action Name="HandleErrors" Id="{97c046d3-715e-4533-b060-2e11c6ac9c9b}">
|
||||
<Implementation>
|
||||
<ST><![CDATA[// Reset internal error flag
|
||||
_xErrorInternal := FALSE;
|
||||
|
||||
|
||||
// ===============================
|
||||
// EtherCAT connection lost error handling
|
||||
// ===============================
|
||||
IF (xECWcState <> 0) AND (NOT _fbSCSConnLost.bRaised) AND xReleaseErrors THEN
|
||||
_fbSCSConnLost.Raise(0);
|
||||
END_IF
|
||||
|
||||
IF (xECWcState = 0) AND _fbSCSConnLost.bRaised THEN
|
||||
_fbSCSConnLost.Clear(0, FALSE);
|
||||
END_IF
|
||||
|
||||
IF _fbSCSConnLost.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND xConfirmAlarms THEN
|
||||
_fbSCSConnLost.Confirm(0);
|
||||
END_IF
|
||||
|
||||
IF (xECWcState <> 0) THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// DC Main switch error handling
|
||||
// ===============================
|
||||
IF (NOT xRepairSwitchOk) AND (NOT _fbDCMainSwitchNotClosed.bRaised) AND xReleaseErrors THEN
|
||||
_fbDCMainSwitchNotClosed.Raise(0);
|
||||
END_IF
|
||||
|
||||
IF xRepairSwitchOk AND _fbDCMainSwitchNotClosed.bRaised THEN
|
||||
_fbDCMainSwitchNotClosed.Clear(0, FALSE);
|
||||
END_IF
|
||||
|
||||
IF (NOT xRepairSwitchOk) THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// ISO Error handling
|
||||
// ===============================
|
||||
// Mute iso error when inverter is enabled
|
||||
_xIsoError := ((NOT xIsoErrorL1) OR (NOT xIsoErrorL2)) AND (NOT _fbInverter.xActive) AND (xDCCBOpen);
|
||||
_fbTONIsoError(IN := _xIsoError, PT := GVL_CONFIG.timIsoErrorTimeout);
|
||||
|
||||
// _fbInverter
|
||||
IF _fbTONIsoError.Q AND (NOT _fbIsolationAlarm.bRaised) AND xReleaseErrors THEN
|
||||
_fbIsolationAlarm.Raise(0);
|
||||
END_IF
|
||||
|
||||
IF (NOT _fbTONIsoError.Q) AND _fbIsolationAlarm.bRaised THEN
|
||||
_fbIsolationAlarm.Clear(0, FALSE);
|
||||
END_IF
|
||||
|
||||
IF _fbIsolationAlarm.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND xConfirmAlarms THEN
|
||||
_fbIsolationAlarm.Confirm(0);
|
||||
END_IF
|
||||
|
||||
IF _fbTONIsoError.Q THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// Handle modules error state
|
||||
// ===============================
|
||||
IF _fbModule1.xError OR _fbModule2.xError OR _fbModule3.xError THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// Handle component safety interlocks ok
|
||||
// ===============================
|
||||
xSafetyIntlksComponentsOk := _fbModule1.xSafetyIntlksOk AND _fbModule2.xSafetyIntlksOk AND _fbModule3.xSafetyIntlksOk;
|
||||
IF (NOT xSafetyIntlksComponentsOk) THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// Handle safety interlock alarm
|
||||
// ===============================
|
||||
IF (NOT xSafetyIntlksOk) AND (NOT _fbSafetyInterlocksNotOkAlarm.bRaised) AND xReleaseErrors AND _xReleaseSafetyIntlkErrors THEN
|
||||
_fbSafetyInterlocksNotOkAlarm.Raise(0);
|
||||
END_IF
|
||||
|
||||
IF (xSafetyIntlksOk OR (NOT xReleaseErrors) OR (NOT _xReleaseSafetyIntlkErrors)) AND _fbSafetyInterlocksNotOkAlarm.bRaised THEN
|
||||
_fbSafetyInterlocksNotOkAlarm.Clear(0, TRUE);
|
||||
END_IF
|
||||
|
||||
IF (NOT xSafetyIntlksOk) AND _xReleaseSafetyIntlkErrors THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// String balance check
|
||||
// ===============================
|
||||
// Reset balance ok flag
|
||||
_xBalanceOk := TRUE;
|
||||
|
||||
// Test module 1 with module 2
|
||||
IF ABS(_fbModule1.rCurrentVoltage - _fbModule2.rCurrentVoltage) > GVL_CONFIG.rMaxAbsDiffVoltageModulesInString THEN
|
||||
_xBalanceOk := FALSE;
|
||||
END_IF
|
||||
|
||||
// Test module 1 with module 3
|
||||
IF ABS(_fbModule1.rCurrentVoltage - _fbModule3.rCurrentVoltage) > GVL_CONFIG.rMaxAbsDiffVoltageModulesInString THEN
|
||||
_xBalanceOk := FALSE;
|
||||
END_IF
|
||||
|
||||
// Test module 2 with module 3
|
||||
IF ABS(_fbModule2.rCurrentVoltage - _fbModule3.rCurrentVoltage) > GVL_CONFIG.rMaxAbsDiffVoltageModulesInString THEN
|
||||
_xBalanceOk := FALSE;
|
||||
END_IF
|
||||
|
||||
// Release signal for balance not ok
|
||||
_fbBalanceNotOkSignal(
|
||||
xSignal:= NOT _xBalanceOk,
|
||||
xRelease:= xEnable AND _xAllModulesReady,
|
||||
timOnDelay:= T#10S,
|
||||
timOffDelay:= T#10S,
|
||||
xReleaseSignal=> );
|
||||
|
||||
// Signal an error if all units are ready and module is out of balance
|
||||
IF _fbBalanceNotOkSignal.xReleaseSignal THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF
|
||||
|
||||
// Raise error
|
||||
IF _fbBalanceNotOkSignal.xReleaseSignal AND (NOT _fbModulesOutOfBalanceAlarm.bRaised) AND xReleaseErrors THEN
|
||||
_fbModulesOutOfBalanceAlarm.Raise(0);
|
||||
END_IF
|
||||
|
||||
// Clear error
|
||||
IF (NOT _fbBalanceNotOkSignal.xReleaseSignal) AND _fbModulesOutOfBalanceAlarm.bRaised AND xConfirmAlarms THEN
|
||||
_fbModulesOutOfBalanceAlarm.Clear(0, FALSE);
|
||||
END_IF
|
||||
|
||||
// Confirm error
|
||||
IF _fbModulesOutOfBalanceAlarm.eConfirmationState = TcEventConfirmationState.WaitForConfirmation AND xConfirmAlarms THEN
|
||||
_fbModulesOutOfBalanceAlarm.Confirm(0);
|
||||
END_IF
|
||||
|
||||
|
||||
// ===============================
|
||||
// Handle inverter error
|
||||
// ===============================
|
||||
IF _fbInverter.xError THEN
|
||||
_xErrorInternal := TRUE;
|
||||
END_IF]]></ST>
|
||||
</Implementation>
|
||||
</Action>
|
||||
<Property Name="Name" Id="{19fcb6d4-fd4b-49f9-9791-1e4c931b9e69}">
|
||||
<Declaration><![CDATA[PROPERTY Name : String]]></Declaration>
|
||||
<Get Name="Get" Id="{a4b6ba34-8ad9-46b1-939c-45cef957fd9a}">
|
||||
|
||||
@@ -140,13 +140,13 @@ VAR
|
||||
_stPosolytPumpInletPIntlk : T_INTERLOCK;
|
||||
_stPosolytPumpInletPIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0001;
|
||||
_stPosolytPumpInletSIntlk : T_INTERLOCK;
|
||||
_stPosolytPumpInletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0001;
|
||||
_stPosolytPumpInletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0111;
|
||||
|
||||
// Pump negolyt inlet interlocks
|
||||
_stNegolytPumpInletPIntlk : T_INTERLOCK;
|
||||
_stNegolytPumpInletPIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0001;
|
||||
_stNegolytPumpInletSIntlk : T_INTERLOCK;
|
||||
_stNegolytPumpInletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0001;
|
||||
_stNegolytPumpInletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0111;
|
||||
|
||||
// Error active
|
||||
_xErrorActive : BOOL;
|
||||
@@ -372,6 +372,10 @@ END_IF
|
||||
// Safety Interlocks
|
||||
stHMIInterface.stNS11.stInterlock.asSafetyINTLKName[0] := 'Emergency stop ok';
|
||||
_stPosolytPumpInletSIntlk.0 := xEmergencyStopOk;
|
||||
stHMIInterface.stNS11.stInterlock.asSafetyINTLKName[1] := 'Segment inlet pressure to high';
|
||||
_stPosolytPumpInletSIntlk.1 := NOT _fbPressurePosolytSegmentInlet.xErrorHigh;
|
||||
stHMIInterface.stNS11.stInterlock.asSafetyINTLKName[2] := 'Segment inlet pressure to low';
|
||||
_stPosolytPumpInletSIntlk.2 := NOT _fbPressurePosolytSegmentInlet.xErrorLow;
|
||||
|
||||
// Process interlocks
|
||||
stHMIInterface.stNS21.stInterlock.asProcessINTLKName[0] := 'Negolyt Pump Error';
|
||||
@@ -417,6 +421,10 @@ END_IF
|
||||
// Safety Interlocks
|
||||
stHMIInterface.stNS21.stInterlock.asSafetyINTLKName[0] := 'Emergency stop ok';
|
||||
_stNegolytPumpInletSIntlk.0 := xEmergencyStopOk;
|
||||
stHMIInterface.stNS11.stInterlock.asSafetyINTLKName[1] := 'Segment inlet pressure to high';
|
||||
_stNegolytPumpInletSIntlk.1 := NOT _fbPressureNegolytSegmentInlet.xErrorHigh;
|
||||
stHMIInterface.stNS11.stInterlock.asSafetyINTLKName[2] := 'Segment inlet pressure to low';
|
||||
_stNegolytPumpInletSIntlk.2 := NOT _fbPressureNegolytSegmentInlet.xErrorLow;
|
||||
|
||||
// Process interlocks
|
||||
stHMIInterface.stNS11.stInterlock.asProcessINTLKName[0] := 'Posolyt Pump Error';
|
||||
@@ -464,7 +472,7 @@ _fbPressurePosolytSegmentInlet(
|
||||
stEWConfig:= stUnitConfig.stEWLPosolytPressureSegmentInlet,
|
||||
stEWDelayConfig:= stUnitConfig.stEWDPosolytPressureSegmentInlet,
|
||||
xReleaseErrors:= xReleaseErrors,
|
||||
xReleaseLimitErrors:= xReleaseLimitErrors AND _fbPosolytPumpInlet.IsRunning AND _fbPosolytPumpInlet.xInTarget AND (NOT xStartBalancing) AND (_fbPosolytPumpInlet.rSPautomatic > 40),
|
||||
xReleaseLimitErrors:= xReleaseLimitErrors AND _fbPosolytPumpInlet.IsRunning AND _fbPosolytPumpInlet.xInTarget AND (NOT xStartBalancing), // AND (_fbPosolytPumpInlet.rSPautomatic > 40),
|
||||
xReleaseHardwareErrors:= xReleaseErrors,
|
||||
xConfirmAlarms:= xConfirmAlarms,
|
||||
stHMIInterface => stHMIInterface.stP11);
|
||||
@@ -512,7 +520,7 @@ _fbPressureNegolytSegmentInlet(
|
||||
stEWConfig:= stUnitConfig.stEWLNegolytPressureSegmentInlet,
|
||||
stEWDelayConfig:= stUnitConfig.stEWDNegolytPressureSegmentInlet,
|
||||
xReleaseErrors:= xReleaseErrors,
|
||||
xReleaseLimitErrors:= xReleaseLimitErrors AND _fbNegolytPumpInlet.IsRunning AND _fbNegolytPumpInlet.xInTarget AND (NOT xStartBalancing) AND (_fbNegolytPumpInlet.rSPautomatic > 40),
|
||||
xReleaseLimitErrors:= xReleaseLimitErrors AND _fbNegolytPumpInlet.IsRunning AND _fbNegolytPumpInlet.xInTarget AND (NOT xStartBalancing),// AND (_fbNegolytPumpInlet.rSPautomatic > 40),
|
||||
xReleaseHardwareErrors:= xReleaseErrors,
|
||||
xConfirmAlarms:= xConfirmAlarms,
|
||||
stHMIInterface => stHMIInterface.stP21);
|
||||
@@ -923,7 +931,9 @@ END_VAR
|
||||
<ST><![CDATA[_sName := Name;
|
||||
|
||||
// Create alarm message
|
||||
_fbNotAllAutomaticAlarm.ipArguments.Clear().AddString(_sName);]]></ST>
|
||||
_fbNotAllAutomaticAlarm.ipArguments.Clear().AddString(_sName);
|
||||
_fbPosolytPumpInlet.Name :=CONCAT(_sName, ' - Posolyt segment inlet');
|
||||
_fbNegolytPumpInlet.Name := CONCAT(_sName, ' - Negolyt segment inlet');]]></ST>
|
||||
</Implementation>
|
||||
</Set>
|
||||
</Property>
|
||||
@@ -954,16 +964,23 @@ CASE _iState OF
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
|
||||
10: // Open all valves
|
||||
10: // Open all valves and start pumps
|
||||
_fbPosolytValveTankOutlet.ReqAutomaticOpen();
|
||||
_fbNegolytValveTankOutlet.ReqAutomaticOpen();
|
||||
|
||||
_fbPosolytPumpInlet.ReqAutomaticStart();
|
||||
_fbNegolytPumpInlet.ReqAutomaticStart();
|
||||
_xEnableCheckForDeltaPSegmentInlet := TRUE;
|
||||
_rSetpointNegolytPumpInlet := GVL_CONFIG.rPumpNegolytOnPower;
|
||||
_rSetpointPosolytPumpInlet := GVL_CONFIG.rPumpPosolytOnPower;
|
||||
|
||||
xOff := FALSE;
|
||||
_iState := 15;
|
||||
|
||||
15: // Wait for all valves to be open
|
||||
IF _fbPosolytValveTankOutlet.IsOpen AND _fbNegolytValveTankOutlet.IsOpen THEN
|
||||
IF (NOT _fbPosolytValveTankOutlet.xError) AND (NOT _fbNegolytValveTankOutlet.xError) THEN
|
||||
_iState := 20;
|
||||
15: // Wait for all valves to be open and all pumps to be running
|
||||
IF _fbPosolytValveTankOutlet.IsOpen AND _fbNegolytValveTankOutlet.IsOpen AND _fbPosolytPumpInlet.xInTarget AND _fbNegolytPumpInlet.xInTarget THEN
|
||||
IF (NOT _fbPosolytValveTankOutlet.xError) AND (NOT _fbNegolytValveTankOutlet.xError) AND (NOT _fbPosolytPumpInlet.xError) AND (NOT _fbNegolytPumpInlet.xError) THEN
|
||||
_iState := 30;
|
||||
END_IF
|
||||
END_IF
|
||||
|
||||
@@ -983,30 +1000,6 @@ CASE _iState OF
|
||||
_iState := 51;
|
||||
END_IF
|
||||
|
||||
20: // Start pumps
|
||||
_fbPosolytPumpInlet.ReqAutomaticStart();
|
||||
_fbNegolytPumpInlet.ReqAutomaticStart();
|
||||
_xEnableCheckForDeltaPSegmentInlet := TRUE;
|
||||
_rSetpointNegolytPumpInlet := GVL_CONFIG.rPumpNegolytOnPower;
|
||||
_rSetpointPosolytPumpInlet := GVL_CONFIG.rPumpPosolytOnPower;
|
||||
|
||||
_iState := 25;
|
||||
|
||||
25: // Wait for all pumps to run
|
||||
IF _fbPosolytPumpInlet.xInTarget AND _fbNegolytPumpInlet.xInTarget THEN
|
||||
_iState := 30;
|
||||
END_IF
|
||||
|
||||
// If enable signal is lost, goto shutdown
|
||||
IF ((NOT xEnable) AND (NOT xStartBalancing)) THEN
|
||||
stHMIInterface.eStatus := E_COMPONENT_STATUS.SHUTDOWN;
|
||||
_iState := 40; // 40
|
||||
END_IF
|
||||
|
||||
IF _xErrorActive THEN
|
||||
_iState := 900;
|
||||
END_IF
|
||||
|
||||
30: // Wait some time
|
||||
_tonStartupCheck(In := TRUE, PT := _timUnitStartupWaitTime);
|
||||
|
||||
|
||||
@@ -321,7 +321,7 @@ _afbStrings[0](
|
||||
xInSafetyCheckMode := _xInSafetyCheckMode,
|
||||
stHMIInterface:= GVL_SCADA.stHMIInterface[0],
|
||||
xEmergencyStopOk:= _xEmergencyStopOk,
|
||||
xReleaseErrors:= _xReleaseErrors AND _tonStartupDelay.Q AND _xEtherCatString1Ok,
|
||||
xReleaseErrors:= _xReleaseErrors AND _tonStartupDelay.Q AND _xEtherCatString1Ok AND GVL_CONFIG.axStringEnabled[0],
|
||||
xReleaseLimitErrors:= _xReleaseLimitsErrors AND _tonStartupDelay.Q AND _xEtherCatString1Ok,
|
||||
xReleaseManualMode := _xReleaseManualMode,
|
||||
xConfirmAlarms:= _xConfirmAlarms,
|
||||
@@ -350,7 +350,7 @@ _afbStrings[1](
|
||||
xInSafetyCheckMode := _xInSafetyCheckMode,
|
||||
stHMIInterface:= GVL_SCADA.stHMIInterface[1],
|
||||
xEmergencyStopOk:= _xEmergencyStopOk,
|
||||
xReleaseErrors:= _xReleaseErrors AND _tonStartupDelay.Q AND _xEtherCatString2Ok,
|
||||
xReleaseErrors:= _xReleaseErrors AND _tonStartupDelay.Q AND _xEtherCatString2Ok AND GVL_CONFIG.axStringEnabled[1],
|
||||
xReleaseLimitErrors:= _xReleaseLimitsErrors AND _tonStartupDelay.Q AND _xEtherCatString2Ok,
|
||||
xReleaseManualMode := _xReleaseManualMode,
|
||||
xConfirmAlarms:= _xConfirmAlarms,
|
||||
@@ -1124,6 +1124,7 @@ CASE _iStateSafetyCheck OF
|
||||
_xEnableString := FALSE;
|
||||
_rPowerInverter := 0.0;
|
||||
_xCanChangeMode := TRUE;
|
||||
_xStartSafetyCheck := FALSE;
|
||||
_iStateSafetyCheck := 1010;
|
||||
|
||||
1010: // Wait for reset from error state
|
||||
|
||||
@@ -109,6 +109,9 @@ VAR
|
||||
// Current state of the inverters internal statemachine
|
||||
_uiInverterState : UINT;
|
||||
|
||||
// Polling in enable state
|
||||
_xEnableInternal : BOOL;
|
||||
|
||||
// Inverter name for alarm message
|
||||
_sName : STRING;
|
||||
END_VAR
|
||||
@@ -595,7 +598,7 @@ CASE _iState OF
|
||||
END_IF
|
||||
ELSE
|
||||
// No error and not enabled
|
||||
IF (NOT xEnable) THEN
|
||||
IF (NOT _xEnableInternal) THEN
|
||||
// Goto polling state
|
||||
_iState := 110;
|
||||
ELSE
|
||||
@@ -843,6 +846,7 @@ CASE _iState OF
|
||||
1000: // Error state
|
||||
xActive := FALSE;
|
||||
xError := TRUE;
|
||||
_xEnableInternal := TRUE;
|
||||
_iState := 1001;
|
||||
|
||||
1001: // Error state, wait for reset
|
||||
|
||||
@@ -35,6 +35,9 @@ VAR
|
||||
// FB for writing Modbus holding registers
|
||||
_fbWriteRegister : FB_MBWriteRegs;
|
||||
|
||||
// FB for writing Modbus holding registers for inverter heartbeat
|
||||
_fbWriteHeartbeatRegister : FB_MBWriteRegs;
|
||||
|
||||
// Timer for checking if the inverter started in a reasonable amount of time
|
||||
//_tonInverterStartup : TON;
|
||||
|
||||
@@ -228,6 +231,24 @@ _tonHearbeatIncTimer(IN := TRUE);
|
||||
IF _tonHearbeatIncTimer.Q THEN
|
||||
_tonHearbeatIncTimer(IN := FALSE);
|
||||
_uiPLCToInverterCounter := _uiPLCToInverterCounter + 1;
|
||||
_fbWriteHeartbeatRegister.bExecute := TRUE;
|
||||
END_IF
|
||||
_fbWriteHeartbeatRegister(
|
||||
sIPAddr:= sInverterIPAddr,
|
||||
nTCPPort:= 502,
|
||||
nUnitID:= 16#FF, // 16#FF for Modbus TCP
|
||||
nQuantity:= 1,
|
||||
nMBAddr:= CONTROLLER_HB,
|
||||
cbLength:= SIZEOF(_uiPLCToInverterCounter),
|
||||
pSrcAddr:= ADR(_uiPLCToInverterCounter),
|
||||
tTimeout:= T#5S,
|
||||
bBusy=> ,
|
||||
bError=> ,
|
||||
nErrId=> );
|
||||
// If writing modbus register is done
|
||||
IF NOT _fbWriteHeartbeatRegister.bBusy THEN
|
||||
// And there is no error, then continue
|
||||
_fbWriteHeartbeatRegister(bExecute := FALSE);
|
||||
END_IF
|
||||
|
||||
// State machine
|
||||
@@ -277,8 +298,10 @@ CASE _iState OF
|
||||
|
||||
|
||||
2: // IF inverter is not in STANDYB(8) STATE, send command to shutdown inverter
|
||||
IF (_uiInverterState = 8) OR (_uiInverterState = 1) OR (_uiInverterState = 7) THEN
|
||||
IF (_uiInverterState = 8) OR (_uiInverterState = 1) THEN
|
||||
_iState := 3;
|
||||
ELSIF _uiInverterState = 7 THEN
|
||||
_iState := 990;
|
||||
ELSE
|
||||
_uiPCSSetOperation := 3;
|
||||
_iState := 200;
|
||||
@@ -339,7 +362,7 @@ CASE _iState OF
|
||||
// If there was no error and the converter has no error continue
|
||||
IF NOT _fbReadRegister.bError THEN
|
||||
// Go back to polling state
|
||||
_iState := 5;
|
||||
_iState := 6;
|
||||
stCurrentValues.rActACCurrent := LREAL_TO_REAL(WORD_TO_INT(_awCurrentACValues[0]) * EXPT(10,WORD_TO_INT(_awCurrentACValues[4])));
|
||||
stCurrentValues.rActtACPhaseACurrent := LREAL_TO_REAL(WORD_TO_INT(_awCurrentACValues[1]) * EXPT(10,WORD_TO_INT(_awCurrentACValues[4])));
|
||||
stCurrentValues.rActtACPhaseBCurrent := LREAL_TO_REAL(WORD_TO_INT(_awCurrentACValues[2]) * EXPT(10,WORD_TO_INT(_awCurrentACValues[4])));
|
||||
@@ -356,36 +379,6 @@ CASE _iState OF
|
||||
END_IF
|
||||
_fbReadRegister(bExecute := FALSE);
|
||||
END_IF
|
||||
|
||||
|
||||
5: // Send heartbeat signal
|
||||
_fbWriteRegister(
|
||||
sIPAddr:= sInverterIPAddr,
|
||||
nTCPPort:= 502,
|
||||
nUnitID:= 16#FF, // 16#FF for Modbus TCP
|
||||
nQuantity:= 1,
|
||||
nMBAddr:= CONTROLLER_HB,
|
||||
cbLength:= SIZEOF(_uiPLCToInverterCounter),
|
||||
pSrcAddr:= ADR(_uiPLCToInverterCounter),
|
||||
bExecute:= TRUE,
|
||||
tTimeout:= T#5S,
|
||||
bBusy=> ,
|
||||
bError=> ,
|
||||
nErrId=> );
|
||||
|
||||
// If writing modbus register is done
|
||||
IF NOT _fbWriteRegister.bBusy THEN
|
||||
// And there is no error, then continue
|
||||
IF NOT _fbWriteRegister.bError THEN
|
||||
_iState := 6;
|
||||
ELSE
|
||||
xError := TRUE;
|
||||
_iErrorInState := _iState;
|
||||
// Goto error state
|
||||
_iState := 1000;
|
||||
END_IF
|
||||
_fbWriteRegister(bExecute := FALSE);
|
||||
END_IF
|
||||
|
||||
|
||||
6: // Check heartbeat signal
|
||||
@@ -828,13 +821,19 @@ CASE _iState OF
|
||||
IF _tonPollingTimer.Q THEN
|
||||
_tonPollingTimer(IN := FALSE);
|
||||
_iState := 70;
|
||||
ELSIF (ABS(rPower - _rPowerInternal) > 0.1) AND _tonSetPowerTimer.Q AND xEnable THEN
|
||||
ELSIF _tonSetPowerTimer.Q AND xEnable THEN // (ABS(rPower - _rPowerInternal) > 0.1) AND
|
||||
_tonSetPowerTimer(IN := FALSE);
|
||||
_rPowerInternal := rPower;
|
||||
|
||||
// Add power when derating is active
|
||||
IF (stCurrentValues.rActDCVoltage > 900) AND (rPower < 0) THEN
|
||||
_rPowerInternal := rPower - ((stCurrentValues.rActDCVoltage - 900.0) * 35.0);
|
||||
END_IF
|
||||
|
||||
// Calculate power to write to register
|
||||
_iWMaxLimPct := LREAL_TO_INT((_rPowerInternal*100)/(_rWMax * EXPT(10,_iWMaxLimPctSF)));
|
||||
|
||||
|
||||
// If power has been changed, goto set power limit mode
|
||||
_iState := 40;
|
||||
END_IF
|
||||
@@ -1224,6 +1223,7 @@ CASE _iState OF
|
||||
|
||||
1000: // Write error state to log
|
||||
ADSLOGDINT(msgCtrlMask:= ADSLOG_MSGTYPE_ERROR, msgFmtStr:= 'Fehler im state: %s', dintArg:= INT_TO_DINT(_iErrorInState));
|
||||
xActive := FALSE;
|
||||
_iState := 1001;
|
||||
|
||||
1001: // Error state, wait for reset
|
||||
|
||||
@@ -1,5 +1,5 @@
|
||||
<?xml version="1.0" encoding="utf-8"?>
|
||||
<TargetSystemConfig Crc="2641326545" Version="1.5">
|
||||
<TargetSystemConfig Crc="3367463465" Version="1.5">
|
||||
<TargetSystemType>HSafetyPLC</TargetSystemType>
|
||||
<TargetSystemSubType>EL2912</TargetSystemSubType>
|
||||
<IsExternalDevice>false</IsExternalDevice>
|
||||
@@ -19,4 +19,7 @@
|
||||
<TakeOverSafetyAliasDeviceNamesInProcessImage>true</TakeOverSafetyAliasDeviceNamesInProcessImage>
|
||||
<TakeOverStandardAliasDeviceNamesInProcessImage>true</TakeOverStandardAliasDeviceNamesInProcessImage>
|
||||
<BackupRestore Needed="0" Activated="false" RestoreUserAdministration="false" />
|
||||
<Customizing>
|
||||
<Group Id="87605930-f4c2-4c12-816d-f0103cb2103d" Value="2" />
|
||||
</Customizing>
|
||||
</TargetSystemConfig>
|
||||
@@ -269,7 +269,7 @@
|
||||
</System>
|
||||
<Plc>
|
||||
<Project GUID="{9AE64910-5EB2-4866-93FD-EFE059C38C36}" Name="PLC" PrjFilePath="PLC\PLC.plcproj" TmcFilePath="PLC\PLC.tmc" ReloadTmc="true" AmsPort="851" FileArchiveSettings="#x000e" CopyTmcToTarget="true" CopyTpyToTarget="false" SymbolicMapping="true">
|
||||
<Instance Id="#x08502000" TcSmClass="TComPlcObjDef" KeepUnrestoredLinks="2" TmcHash="{ACBA32A1-5F9B-54BD-EC2D-EA219550F6C3}" TmcPath="PLC\PLC.tmc">
|
||||
<Instance Id="#x08502000" TcSmClass="TComPlcObjDef" KeepUnrestoredLinks="2" TmcHash="{CC07FA05-2CA6-641B-4610-2B00C9E1BF78}" TmcPath="PLC\PLC.tmc">
|
||||
<Name>PLC Instance</Name>
|
||||
<CLSID ClassFactory="TcPlc30">{08500001-0000-0000-F000-000000000064}</CLSID>
|
||||
<Vars VarGrpType="2" AreaNo="1">
|
||||
@@ -1334,8 +1334,8 @@
|
||||
<Type>BOOL</Type>
|
||||
</Var>
|
||||
<Var>
|
||||
<Name>MAIN._afbStrings[0].xECStateSCS</Name>
|
||||
<Type>UINT</Type>
|
||||
<Name>MAIN._afbStrings[0].xECWcState</Name>
|
||||
<Type>BOOL</Type>
|
||||
</Var>
|
||||
<Var>
|
||||
<Name>MAIN._afbStrings[0].xIsoErrorL1</Name>
|
||||
@@ -4123,8 +4123,8 @@
|
||||
<Type>BOOL</Type>
|
||||
</Var>
|
||||
<Var>
|
||||
<Name>MAIN._afbStrings[1].xECStateSCS</Name>
|
||||
<Type>UINT</Type>
|
||||
<Name>MAIN._afbStrings[1].xECWcState</Name>
|
||||
<Type>BOOL</Type>
|
||||
</Var>
|
||||
<Var>
|
||||
<Name>MAIN._afbStrings[1].xIsoErrorL1</Name>
|
||||
@@ -7624,6 +7624,7 @@
|
||||
<SyncMan>000f01004400010003000000000000000000000f44090000</SyncMan>
|
||||
<Fmmu>0000000000000000000f00020100000001000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1600" InOut="1" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Reset Electric Fuse" Index="#x7000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -7888,6 +7889,7 @@ Bit1: Value bigger/equal Limit2]]></Comment>
|
||||
<Fmmu>00000000000000000d0800010100000003000000000000000000000000000000</Fmmu>
|
||||
<BootStrapData>0010f400f410f400</BootStrapData>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="AI Standard Channel 1" Index="#x1a00" Flags="#x0010" SyncMan="3">
|
||||
<ExcludePdo>#x1a01</ExcludePdo>
|
||||
<Entry Name="Status__Underrange" Index="#x6000" Sub="#x01">
|
||||
@@ -8099,6 +8101,7 @@ Bit1: Value bigger/equal Limit2]]></Comment>
|
||||
<Fmmu>00000000000000000d0800010100000003000000000000000000000000000000</Fmmu>
|
||||
<BootStrapData>0010f400f410f400</BootStrapData>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="TxPDO" Index="#x1a00" Flags="#x0090" SyncMan="3">
|
||||
<Entry Name="FSOE__FSoE Slave CMD" Index="#x6000" Sub="#x01">
|
||||
<Type>USINT</Type>
|
||||
@@ -8178,7 +8181,7 @@ Bit1: Value bigger/equal Limit2]]></Comment>
|
||||
<SuName></SuName>
|
||||
<SuTask>#x00000000</SuTask>
|
||||
<SuTask>#x00000000</SuTask>
|
||||
<SuTask>#x00000000</SuTask>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<SuTask>#x00000000</SuTask>
|
||||
<MBoxUserCmdData>004003000a00000000000000000000000000000000000000000000000000000020f3100502000000010000</MBoxUserCmdData>
|
||||
<Pdo Name="ConnectionInputs" Index="#x1a00" Flags="#x2011" SyncMan="3">
|
||||
@@ -8544,6 +8547,7 @@ Bit1: Value bigger/equal Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000100001000010000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Input" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -9083,6 +9087,7 @@ Bit1: Value bigger/equal Limit2]]></Comment>
|
||||
<SyncMan>000f01004400010003000000000000000000000f44090000</SyncMan>
|
||||
<Fmmu>0000000000000000000f00020100000001000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1600" InOut="1" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Output" Index="#x7000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -9132,6 +9137,7 @@ Bit1: Value bigger/equal Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000000001000000000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Status Us" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Undervoltage" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -14275,6 +14281,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000100001000010000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Input" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -14324,6 +14331,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000100001000010000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Input" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -14863,6 +14871,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>000f01004400010003000000000000000000000f44090000</SyncMan>
|
||||
<Fmmu>0000000000000000000f00020100000001000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1600" InOut="1" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Output" Index="#x7000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -14912,6 +14921,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000000001000000000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Status Us" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Undervoltage" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -20055,6 +20065,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000100001000010000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Input" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -20104,6 +20115,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000100001000010000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Input" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -20643,6 +20655,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>000f01004400010003000000000000000000000f44090000</SyncMan>
|
||||
<Fmmu>0000000000000000000f00020100000001000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Channel 1" Index="#x1600" InOut="1" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Output" Index="#x7000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -20692,6 +20705,7 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<SyncMan>001001000000010004000000000000000000001000000000</SyncMan>
|
||||
<Fmmu>0000000000000000001000010100000002000000000000000000000000000000</Fmmu>
|
||||
<SuName>String1</SuName>
|
||||
<SuTask>#x02010030</SuTask>
|
||||
<Pdo Name="Status Us" Index="#x1a00" Flags="#x0011" SyncMan="0">
|
||||
<Entry Name="Undervoltage" Index="#x6000" Sub="#x01">
|
||||
<Type>BIT</Type>
|
||||
@@ -44135,6 +44149,10 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
</OwnerB>
|
||||
</OwnerA>
|
||||
<OwnerA Name="TIPC^PLC^PLC Instance">
|
||||
<OwnerB Name="TIID^X103 (EtherCAT)">
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[0].xECWcState" VarB="SyncUnits^String1^PlcTask^WcState^WcState"/>
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[1].xECWcState" VarB="SyncUnits^String2^PlcTask^WcState^WcState"/>
|
||||
</OwnerB>
|
||||
<OwnerB Name="TIID^X103 (EtherCAT)^-41K1 (EK1100)^-42K1 (EL6910)">
|
||||
<Link VarA="PlcTask Inputs^MAIN._xEmergencyStopOk" VarB="StandardInputs^Not_Halt_Global.EStopOk_18"/>
|
||||
<Link VarA="PlcTask Outputs^MAIN.xSafetyErrAck" VarB="StandardOutputs^Not_Halt_Global.ErrorAck_23"/>
|
||||
@@ -44151,9 +44169,6 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<OwnerB Name="TIID^X103 (EtherCAT)^-41K1 (EK1100)^-47K1 (EK1122)">
|
||||
<Link VarA="PlcTask Inputs^MAIN._uiEtherCATState" VarB="InfoData^State"/>
|
||||
</OwnerB>
|
||||
<OwnerB Name="TIID^X103 (EtherCAT)^-41K1 (EK1100)^-47K1 (EK1122)^-10K1 X1 SCS S1 (EK1100)">
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[0].xECStateSCS" VarB="InfoData^State"/>
|
||||
</OwnerB>
|
||||
<OwnerB Name="TIID^X103 (EtherCAT)^-41K1 (EK1100)^-47K1 (EK1122)^-10K1 X1 SCS S1 (EK1100)^=STRNG01-11K1 (EL1018)">
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[0].xIsoErrorL1" VarB="Channel 7^ISO Protection K1"/>
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[0].xIsoErrorL2" VarB="Channel 8^ISO Protection K2"/>
|
||||
@@ -44171,9 +44186,6 @@ Bit1: Value smaller than Limit2]]></Comment>
|
||||
<Link VarA="PlcTask Outputs^MAIN.xSafetyErrAck" VarB="StandardOutputs^LocalSafety.ErrAck_63"/>
|
||||
<Link VarA="PlcTask Outputs^MAIN.xSafetyRun" VarB="StandardOutputs^LocalSafety.Run_62"/>
|
||||
</OwnerB>
|
||||
<OwnerB Name="TIID^X103 (EtherCAT)^-41K1 (EK1100)^-47K1 (EK1122)^-10K1 X1 SCS S2 (EK1100)">
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[1].xECStateSCS" VarB="InfoData^State"/>
|
||||
</OwnerB>
|
||||
<OwnerB Name="TIID^X103 (EtherCAT)^-41K1 (EK1100)^-47K1 (EK1122)^-10K1 X1 SCS S2 (EK1100)^=STRNG02-11K1 (EL1018)">
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[1].xIsoErrorL1" VarB="Channel 7^ISO Protection K1"/>
|
||||
<Link VarA="PlcTask Inputs^MAIN._afbStrings[1].xIsoErrorL2" VarB="Channel 8^ISO Protection K2"/>
|
||||
|
||||
Reference in New Issue
Block a user