Fixed Modbus register access

This commit is contained in:
Matthias Heisig
2024-01-17 11:26:11 +01:00
parent 82826c258a
commit 57987cb19f
24 changed files with 1310 additions and 572 deletions

View File

@@ -11,6 +11,15 @@ VAR
_xEnableInverter : BOOL;
_fbString : FB_String('String 1');
_fbInverter : FB_PowerSupplySunspec;
_stInverterData : ST_SUNSPEC_CURRENT_VALUES;
// Variable to detect charge status change
_eLastChargeStatus : E_CHARGE_STATUS;
// Variable to detect battery status change
_eLastBatteryStatus : E_BATTERY_STATUS;
// Variable to detect any battery status change
_xBatteryStatusChange : BOOL;
_iState : INT;
@@ -25,10 +34,52 @@ VAR
// Small delay for inverter shutdown
_tonBeginShutdown : TON := (PT := T#10S);
// Not all strings in automatic mode
_fbNoAutomaticModeAlarm : Fb_TcAlarm;
// First cycle tag
_xFirstCycle : BOOL := TRUE;
// ADS reader for modbus server data
_fbADSReader : ADSREAD;
// Timer for ADS read
_timADSReadTimer : TON;
// MQTT client
_fbMQTTClient : FB_IotMqttClient;
// connect to mqtt broker
_xConnectToMQTTBrocker : BOOL;
// DEBUG
_xRestart : BOOL;
END_VAR
]]></Declaration>
<Implementation>
<ST><![CDATA[// Dely release of errors during PLC startup phase
<ST><![CDATA[// ===============================
// DEBUG
IF _xRestart AND (_iState = 1010) THEN
GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower := 0;
_xConfirmAlarms := TRUE;
END_IF
IF _xRestart AND (_iState = 0) THEN
_xRestart := FALSE;
GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower := 1000;
END_IF
// DEBUG
// ===============================
IF _xFirstCycle THEN
_xFirstCycle := FALSE;
_fbString.Name := 'String 1';
_xConnectToMQTTBrocker := TRUE;
END_IF
// Dely release of errors during PLC startup phase
_tonStartupDelay(IN := TRUE);
// Call string 1
@@ -40,7 +91,7 @@ _fbString(
xReleaseLimitErrors:= _xReleaseLimitsErrors AND _tonStartupDelay.Q,
xConfirmAlarms:= _xConfirmAlarms);
// DEACTIVATED FOR DEBUG REASONS !!!
// Call inverter
//_fbInverter(
// sInverterIPAddr:= GVL_CONFIG.sInverterIp,
@@ -48,12 +99,32 @@ _fbString(
// rPower:= _rPowerInverter,
// xReset:= _xConfirmAlarms,
// rMaxBattPower:= DINT_TO_REAL(GVL_CONFIG.diMaxStringDischargePower),
// xCloseDCRelais=> ,
// rActDCCurrent=> ,
// rActDCVoltage=> ,
// xError=> ,
// xActive=> );
// stCurrentValues => _stInverterData);
// ===============================
// Read modbus request count
// ===============================
_timADSReadTimer(IN := NOT _fbADSReader.BUSY, PT := T#200MS);
_fbADSReader(
NETID:= '',
PORT:= 10500,
IDXGRP:= 16#2000,
IDXOFFS:= 1,
LEN:= 4,
DESTADDR:= ADR(GVL_MODBUS.stModbusEMSComm.stModbusReg11.udiLifeMessage),
READ:= _timADSReadTimer.Q,
TMOUT:= T#1S,
BUSY=> ,
ERR=> ,
ERRID=> );
// ===============================
// MQTT cummunication
// ===============================
// Handle connection to broker
_fbMQTTClient.Execute(_xConnectToMQTTBrocker);
// ===============================
// State machine
@@ -61,18 +132,18 @@ _fbString(
CASE _iState OF
0: // Idle
// Wait for power command
IF ABS(GVL_MODBUS.stModbusEMSComm.diSetpointActivePower) > GVL_CONFIG.diMinimumAbsPowerForEnable THEN
IF (ABS(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower) > GVL_CONFIG.diMinimumAbsPowerForEnable) AND _fbString.xSafetyIntlksOk AND (NOT _fbString.xError) THEN
_iState := 5;
END_IF
5: // Check if power command is within limits
IF GVL_MODBUS.stModbusEMSComm.diSetpointActivePower < GVL_CONFIG.diMaxStringDischargePower
AND GVL_MODBUS.stModbusEMSComm.diSetpointActivePower > GVL_CONFIG.diMaxStringChargingPower THEN
IF GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower < GVL_CONFIG.diMaxStringDischargePower
AND GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower > GVL_CONFIG.diMaxStringChargingPower THEN
_xEnableString := TRUE;
_iState := 10;
ELSE
// Set error bitmap flag
GVL_MODBUS.stModbusEMSComm.lwErrorBitmap.0 := 1;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.lwErrorBitmap.0 := 1;
// Goto error state
_iState := 1000;
@@ -90,7 +161,9 @@ CASE _iState OF
25: // Wait for inverter to be ready
IF _fbInverter.xActive AND (NOT _fbInverter.xError) THEN
GVL_MODBUS.stModbusEMSComm.eBatteryStatus := E_BATTERY_STATUS.ACTIVE;
// Set battery status for modbus
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.ACTIVE;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 1;
_iState := 30;
END_IF
@@ -101,22 +174,23 @@ CASE _iState OF
30: // String and inverter enabled
// Set inverter power to modbus requested power
_rPowerInverter := DINT_TO_REAL(GVL_MODBUS.stModbusEMSComm.diSetpointActivePower);
_rPowerInverter := DINT_TO_REAL(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower);
// Check if the battery should still be active
IF (GVL_MODBUS.stModbusEMSComm.diSetpointActivePower = 0) THEN
IF (GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower = 0) THEN
_xNoPowerRequested := TRUE;
ELSE
_xNoPowerRequested := FALSE;
END_IF
// Set battery status
IF GVL_MODBUS.stModbusEMSComm.diSetpointActivePower > 0 THEN
GVL_MODBUS.stModbusEMSComm.eChargeStatus := E_CHARGE_STATUS.DISCHARGING;
ELSIF GVL_MODBUS.stModbusEMSComm.diSetpointActivePower < 0 THEN
GVL_MODBUS.stModbusEMSComm.eChargeStatus := E_CHARGE_STATUS.CHARGING;
IF GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower > 0 THEN
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.DISCHARGING;
ELSIF GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower < 0 THEN
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.CHARGING;
ELSE
GVL_MODBUS.stModbusEMSComm.eChargeStatus := E_CHARGE_STATUS.UNDEFINED;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.UNDEFINED;
END_IF
// Add small delay before shutdown by EMS is detected
@@ -131,11 +205,12 @@ CASE _iState OF
// Start string shutdown
_xEnableString := FALSE;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_iState := 35;
END_IF
// Shutdown triggered by battery fully charged
IF GVL_MODBUS.stModbusEMSComm.eChargeStatus = E_CHARGE_STATUS.CHARGING AND (_fbString.rCurrentVoltage >= GVL_CONFIG.rStringFullyChargedVoltage) THEN
IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus = E_CHARGE_STATUS.CHARGING AND (_fbString.rCurrentVoltage >= GVL_CONFIG.rStringFullyChargedVoltage) THEN
_tonBeginShutdown(In := FALSE);
// Set inverter to zero power
@@ -145,13 +220,13 @@ CASE _iState OF
_xEnableString := FALSE;
// Change battery status
GVL_MODBUS.stModbusEMSComm.eChargeStatus := E_CHARGE_STATUS.FULL;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.FULL;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_iState := 35;
END_IF
// Shutdown triggered by battery empty
IF GVL_MODBUS.stModbusEMSComm.eChargeStatus = E_CHARGE_STATUS.DISCHARGING AND (_fbString.rCurrentVoltage <= GVL_CONFIG.rStringEmptyVoltage) THEN
IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus = E_CHARGE_STATUS.DISCHARGING AND (_fbString.rCurrentVoltage <= GVL_CONFIG.rStringEmptyVoltage) THEN
_tonBeginShutdown(In := FALSE);
// Set inverter to zero power
@@ -161,8 +236,8 @@ CASE _iState OF
_xEnableString := FALSE;
// Change battery status
GVL_MODBUS.stModbusEMSComm.eChargeStatus := E_CHARGE_STATUS.FULL;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.FULL;
GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
_iState := 35;
END_IF
@@ -205,6 +280,7 @@ CASE _iState OF
45: // Wait for shutdown of string to be done
IF (NOT _fbString.xInShutdownDischargeMode) AND _fbString.xOff THEN
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.OFF;
_iState := 0;
END_IF
@@ -217,36 +293,130 @@ CASE _iState OF
_xEnableString := FALSE;
_xEnableInverter := FALSE;
_rPowerInverter := 0.0;
GVL_MODBUS.stModbusEMSComm.eBatteryStatus := E_BATTERY_STATUS.ERROR;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.ERROR;
_iState := 1010;
1010: // Wait for reset from error state
IF (GVL_MODBUS.stModbusEMSComm.diSetpointActivePower = 0) AND (NOT _fbString.xError) AND (NOT _fbInverter.xError) THEN
IF (GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower = 0) AND (NOT _fbString.xError) AND (NOT _fbInverter.xError) THEN
// Reset modbus error register
GVL_MODBUS.stModbusEMSComm.lwErrorBitmap := 0;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.lwErrorBitmap := 0;
// Reset modbus error flag
GVL_MODBUS.stModbusEMSComm.eBatteryStatus := E_BATTERY_STATUS.OFF;
GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.OFF;
// Goto init state
_iState := 0;
END_IF
END_CASE
// Send MQTT battery status
_xBatteryStatusChange := FALSE;
IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus <> _eLastBatteryStatus THEN
_xBatteryStatusChange := TRUE;
END_IF
_eLastBatteryStatus := GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus;
IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus <> _eLastChargeStatus THEN
_xBatteryStatusChange := TRUE;
END_IF
_eLastChargeStatus := GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus;
IF _xBatteryStatusChange THEN
SendBatteryStatus();
END_IF
// Reset alarm confirmation
IF _xConfirmAlarms THEN
_xConfirmAlarms := FALSE;
END_IF]]></ST>
</Implementation>
<Method Name="SendBatteryStatus" Id="{d5a8daa9-6942-4419-a57d-7958e56f7e71}">
<Declaration><![CDATA[METHOD SendBatteryStatus
VAR
_sJSONString : T_MaxString;
_fbFormatString : FB_FormatString;
_sBatteryStatus : T_MaxString;
_sChargeStatus : T_MaxString;
_sBMSVersion : T_MaxString;
END_VAR
VAR CONSTANT
_sTemplateString : STRING := '{"batteryStatus": "%s", "chargeStatus": "%s", "bmsVersion": "%s"}';
END_VAR
]]></Declaration>
<Implementation>
<ST><![CDATA[// Temp strings because string format needs write access to these variables
_sBatteryStatus := TO_STRING(GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus);
_sChargeStatus := TO_STRING(GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus);
_sBMSVersion := GVL_MODBUS.stModbusEMSComm.stModbusReg10.sBMSVersion;
// Build JSON string
_fbFormatString(
sFormat:= _sTemplateString,
arg1:= F_STRING(_sBatteryStatus),
arg2:= F_STRING(_sChargeStatus),
arg3:= F_STRINg(_sBMSVersion),
sOut=> _sJSONString);
// Send message if connected and no formatting error occured
IF NOT _fbFormatString.bError AND _fbMQTTClient.bConnected THEN
_fbMQTTClient.Publish('status', ADR(_sJSONString), INT_TO_UDINT(LEN(_sJSONString)), GVL_MQTT.eMQTTQoS, FALSE, FALSE);
END_IF]]></ST>
</Implementation>
</Method>
<Action Name="SetMQTTParameter" Id="{f5ef2661-7fa1-4c9b-aa13-fba0d7bff32a}">
<Implementation>
<ST><![CDATA[//_fbMQTTClient.sClientId:= '';
_fbMQTTClient.sHostName:= GVL_MQTT.sMQTTBrokerAddr;
_fbMQTTClient.nHostPort:= 1883;
//_fbMQTTClient.sTopicPrefix := '';
_fbMQTTClient.nKeepAlive:= GVL_MQTT.uiMQTTKeepAlive;
// _fbMQTTClient.ipMessageQueue := ;]]></ST>
</Implementation>
</Action>
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