Added safety program pre comissioning and started implementing different modes
This commit is contained in:
Matthias Heisig
@@ -9,7 +9,10 @@ VAR
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_xConfirmAlarms : BOOL;
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_xEnableString : BOOL;
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_xEnableInverter : BOOL;
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{attribute 'OPC.UA.DA' := '0'}
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_fbString : FB_String('String 1');
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_fbInverter : FB_PowerSupplySunspec;
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_stInverterData : ST_SUNSPEC_CURRENT_VALUES;
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@@ -18,9 +21,7 @@ VAR
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// Variable to detect battery status change
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_eLastBatteryStatus : E_BATTERY_STATUS;
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// Variable to detect any battery status change
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_xBatteryStatusChange : BOOL;
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// State machine state
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_iState : INT;
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// Internal inverter power
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@@ -33,7 +34,7 @@ VAR
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_tonStartupDelay : TON := (PT := T#10S);
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// Small delay for inverter shutdown
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_tonBeginShutdown : TON := (PT := T#10S);
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_tonBeginShutdown : TON := (PT := T#30S);
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// Not all strings in automatic mode
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_fbNoAutomaticModeAlarm : Fb_TcAlarm;
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@@ -47,11 +48,24 @@ VAR
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// Timer for ADS read
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_timADSReadTimer : TON;
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// MQTT client
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_fbMQTTClient : FB_IotMqttClient;
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// Release manual mode
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_xReleaseManualMode : BOOL;
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// connect to mqtt broker
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_xConnectToMQTTBrocker : BOOL;
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// Current internal set inverter power value
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_diInternalPowerSetpoint : DINT;
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_diSetpointActivePower : DINT;
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// Current BMS control mode (Auto local, Auto remote, etc...)
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// On restart star in manual mode (so the ems can not directly start the bms)
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_eBMSControlMode : E_BMS_CONTROL_MODE := E_BMS_CONTROL_MODE.MANUAL;
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// UPS
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_fbUPS : FB_S_UPS_BAPI;
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// Safety
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xSafetyRun AT %Q* : BOOL;
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xSafetyErrAck AT %Q* : BOOL;
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// DEBUG
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_xRestart : BOOL;
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@@ -73,24 +87,69 @@ END_IF
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// DEBUG
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// ===============================
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// ===============================
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// Handle Manual mode release
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// ===============================
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IF _iState = 0 THEN
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_xReleaseManualMode := TRUE;
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ELSE
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_xReleaseManualMode := FALSE;
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END_IF
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// ===============================
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// Handle UPS events
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// ===============================
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_fbUPS(
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sNetID:= '',
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iPLCPort:= 851,
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tTimeout:= DEFAULT_ADS_TIMEOUT,
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eUpsMode:= eSUPS_WrPersistData_Shutdown,
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ePersistentMode:= SPDM_2PASS,
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tRecoverTime:= T#10S,
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bPowerFailDetect=> ,
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eState=> );
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IF _xFirstCycle THEN
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_xFirstCycle := FALSE;
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_fbString.Name := 'String 1';
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_xConnectToMQTTBrocker := TRUE;
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END_IF
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// Dely release of errors during PLC startup phase
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_tonStartupDelay(IN := TRUE);
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// Ack alarms from HMI
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_xConfirmAlarms := GVL_SCADA.stAckAlarmsButton.xRequest;
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IF GVL_SCADA.stAckAlarmsButton.xRequest THEN
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GVL_SCADA.stAckAlarmsButton.xRequest := FALSE;
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END_IF
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// Call string 1
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_fbString(
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xEnable := _xEnableString,
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stHMIInterface:= ,
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stHMIInterface:= GVL_SCADA.stHMIInterface,
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xEmergencyStopOk:= _xEmergencyStopOk,
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xReleaseErrors:= _xReleaseErrors AND _tonStartupDelay.Q,
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xReleaseLimitErrors:= _xReleaseLimitsErrors AND _tonStartupDelay.Q,
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xReleaseLimitErrors:= _xReleaseLimitsErrors AND _tonStartupDelay.Q,
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xReleaseManualMode := _xReleaseManualMode,
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xConfirmAlarms:= _xConfirmAlarms);
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// HMI Feedback
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GVL_SCADA.stHMIInterface.rVoltage := _fbString.rCurrentVoltage;
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IF _fbString.eStatus = E_COMPONENT_STATUS.ON THEN
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IF _iState = 30 AND _rPowerInverter > 0 THEN
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GVL_SCADA.stHMIInterface.eStatus := E_COMPONENT_STATUS.DISCHARGING;
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ELSIF _iState = 30 AND _rPowerInverter < 0 THEN
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GVL_SCADA.stHMIInterface.eStatus := E_COMPONENT_STATUS.CHARGING;
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ELSE
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GVL_SCADA.stHMIInterface.eStatus :=_fbString.eStatus;
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END_IF
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ELSE
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GVL_SCADA.stHMIInterface.eStatus :=_fbString.eStatus;
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END_IF
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// DEACTIVATED FOR DEBUG REASONS !!!
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// Call inverter
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//_fbInverter(
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@@ -118,18 +177,46 @@ _fbADSReader(
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BUSY=> ,
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ERR=> ,
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ERRID=> );
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// ===============================
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// MQTT cummunication
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// ===============================
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// Handle connection to broker
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_fbMQTTClient.Execute(_xConnectToMQTTBrocker);
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// ===============================
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// State machine
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// ===============================
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CASE _iState OF
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CASE _eBMSControlMode OF
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E_BMS_CONTROL_MODE.AUTO_REMOTE:
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SM_AUTO_REMOTE();
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E_BMS_CONTROL_MODE.AUTO_LOCAL:
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GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.TESTING;
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SM_AUTO_LOCAL();
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E_BMS_CONTROL_MODE.MANUAL:
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GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.MAINTENANCE;
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SM_MANUAL();
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E_BMS_CONTROL_MODE.SAFETY_CHECK:
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GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.MAINTENANCE;
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SM_SAFETY_CHECK();
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E_BMS_CONTROL_MODE.CAPACITY_TEST:
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GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus := E_BATTERY_STATUS.TESTING;
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SM_CAPACITY_TEST();
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END_CASE
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// Reset alarm confirmation
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IF _xConfirmAlarms THEN
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_xConfirmAlarms := FALSE;
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END_IF]]></ST>
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</Implementation>
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<Action Name="SM_AUTO_LOCAL" Id="{def23375-eebc-4fdc-90a2-71266ffc4850}">
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<Implementation>
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<ST><![CDATA[]]></ST>
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</Implementation>
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</Action>
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<Action Name="SM_AUTO_REMOTE" Id="{b5166e16-4fea-442b-9560-02c156f9a9ad}">
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<Implementation>
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<ST><![CDATA[CASE _iState OF
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0: // Idle
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// Wait for power command
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IF (ABS(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower) > GVL_CONFIG.diMinimumAbsPowerForEnable) AND _fbString.xSafetyIntlksOk AND (NOT _fbString.xError) THEN
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@@ -174,7 +261,7 @@ CASE _iState OF
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30: // String and inverter enabled
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// Set inverter power to modbus requested power
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_rPowerInverter := DINT_TO_REAL(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower);
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_rPowerInverter := DINT_TO_REAL(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower);//DINT_TO_REAL(GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower);
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// Check if the battery should still be active
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IF (GVL_MODBUS.stModbusEMSComm.stModbusReg12.diSetpointActivePower = 0) THEN
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@@ -205,6 +292,7 @@ CASE _iState OF
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// Start string shutdown
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_xEnableString := FALSE;
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GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.UNDEFINED;
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GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
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_iState := 35;
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END_IF
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@@ -236,7 +324,7 @@ CASE _iState OF
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_xEnableString := FALSE;
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// Change battery status
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GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.FULL;
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GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus := E_CHARGE_STATUS.EMPTY;
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GVL_MODBUS.stModbusEMSComm.stModbusReg10.uiActiveParallelMembers := 0;
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_iState := 35;
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END_IF
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@@ -307,71 +395,36 @@ CASE _iState OF
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// Goto init state
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_iState := 0;
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END_IF
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END_CASE
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// Send MQTT battery status
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_xBatteryStatusChange := FALSE;
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IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus <> _eLastBatteryStatus THEN
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_xBatteryStatusChange := TRUE;
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END_IF
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_eLastBatteryStatus := GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus;
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IF GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus <> _eLastChargeStatus THEN
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_xBatteryStatusChange := TRUE;
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END_IF
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_eLastChargeStatus := GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus;
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IF _xBatteryStatusChange THEN
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SendBatteryStatus();
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END_IF
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// Reset alarm confirmation
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IF _xConfirmAlarms THEN
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_xConfirmAlarms := FALSE;
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END_IF]]></ST>
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</Implementation>
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<Method Name="SendBatteryStatus" Id="{d5a8daa9-6942-4419-a57d-7958e56f7e71}">
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<Declaration><![CDATA[METHOD SendBatteryStatus
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VAR
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_sJSONString : T_MaxString;
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_fbFormatString : FB_FormatString;
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_sBatteryStatus : T_MaxString;
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_sChargeStatus : T_MaxString;
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_sBMSVersion : T_MaxString;
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END_VAR
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VAR CONSTANT
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_sTemplateString : STRING := '{"batteryStatus": "%s", "chargeStatus": "%s", "bmsVersion": "%s"}';
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END_VAR
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]]></Declaration>
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<Implementation>
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<ST><![CDATA[// Temp strings because string format needs write access to these variables
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_sBatteryStatus := TO_STRING(GVL_MODBUS.stModbusEMSComm.stModbusReg11.eBatteryStatus);
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_sChargeStatus := TO_STRING(GVL_MODBUS.stModbusEMSComm.stModbusReg11.eChargeStatus);
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_sBMSVersion := GVL_MODBUS.stModbusEMSComm.stModbusReg10.sBMSVersion;
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// Build JSON string
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_fbFormatString(
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sFormat:= _sTemplateString,
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arg1:= F_STRING(_sBatteryStatus),
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arg2:= F_STRING(_sChargeStatus),
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arg3:= F_STRINg(_sBMSVersion),
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sOut=> _sJSONString);
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// Send message if connected and no formatting error occured
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IF NOT _fbFormatString.bError AND _fbMQTTClient.bConnected THEN
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_fbMQTTClient.Publish('status', ADR(_sJSONString), INT_TO_UDINT(LEN(_sJSONString)), GVL_MQTT.eMQTTQoS, FALSE, FALSE);
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END_IF]]></ST>
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END_CASE]]></ST>
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</Implementation>
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</Method>
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<Action Name="SetMQTTParameter" Id="{f5ef2661-7fa1-4c9b-aa13-fba0d7bff32a}">
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</Action>
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<Action Name="SM_CAPACITY_TEST" Id="{705978cf-2798-4a38-8f24-148e2ec1d46e}">
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<Implementation>
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<ST><![CDATA[//_fbMQTTClient.sClientId:= '';
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_fbMQTTClient.sHostName:= GVL_MQTT.sMQTTBrokerAddr;
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_fbMQTTClient.nHostPort:= 1883;
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//_fbMQTTClient.sTopicPrefix := '';
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_fbMQTTClient.nKeepAlive:= GVL_MQTT.uiMQTTKeepAlive;
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// _fbMQTTClient.ipMessageQueue := ;]]></ST>
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<ST><![CDATA[]]></ST>
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</Implementation>
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</Action>
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<Action Name="SM_MANUAL" Id="{ddef276e-9f4f-4258-b863-d254dd94b701}">
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<Implementation>
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<ST><![CDATA[]]></ST>
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</Implementation>
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</Action>
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<Action Name="SM_SAFETY_CHECK" Id="{6d8e5993-cf32-4980-9ea3-c1fbfa4b8601}">
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<Implementation>
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<ST><![CDATA[// start pumps
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// open valves
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// wait for equilibrium and voltage in range
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// engange dc breakers
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// wait for stop or error
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// on stop: open dc circuit breakers and close valves
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// wait for voltage to drop below xx volts
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// stop pumps]]></ST>
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</Implementation>
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</Action>
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<LineIds Name="MAIN">
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@@ -388,144 +441,98 @@ _fbMQTTClient.nKeepAlive:= GVL_MQTT.uiMQTTKeepAlive;
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|
||||
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|
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<LineId Id="251" Count="0" />
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<LineId Id="249" Count="1" />
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<LineId Id="256" Count="1" />
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<LineId Id="266" Count="0" />
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<LineId Id="296" Count="0" />
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<LineId Id="290" Count="0" />
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<LineId Id="267" Count="0" />
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<LineId Id="291" Count="0" />
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<LineId Id="294" Count="1" />
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<LineId Id="292" Count="1" />
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<LineId Id="268" Count="0" />
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<LineId Id="258" Count="0" />
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<LineId Id="269" Count="1" />
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<LineId Id="272" Count="0" />
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<LineId Id="259" Count="0" />
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<LineId Id="273" Count="3" />
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<LineId Id="278" Count="3" />
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<LineId Id="277" Count="0" />
|
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<LineId Id="285" Count="0" />
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<LineId Id="287" Count="2" />
|
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<LineId Id="286" Count="0" />
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<LineId Id="282" Count="1" />
|
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<LineId Id="300" Count="0" />
|
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<LineId Id="666" Count="0" />
|
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<LineId Id="302" Count="1" />
|
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<LineId Id="301" Count="0" />
|
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<LineId Id="297" Count="2" />
|
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<LineId Id="284" Count="0" />
|
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<LineId Id="183" Count="2" />
|
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<LineId Id="216" Count="1" />
|
||||
<LineId Id="186" Count="6" />
|
||||
<LineId Id="252" Count="1" />
|
||||
<LineId Id="255" Count="0" />
|
||||
<LineId Id="254" Count="0" />
|
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<LineId Id="193" Count="2" />
|
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<LineId Id="197" Count="0" />
|
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<LineId Id="647" Count="0" />
|
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<LineId Id="646" Count="0" />
|
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<LineId Id="654" Count="0" />
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<LineId Id="659" Count="0" />
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<LineId Id="648" Count="2" />
|
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<LineId Id="664" Count="0" />
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<LineId Id="656" Count="0" />
|
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<LineId Id="655" Count="0" />
|
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<LineId Id="657" Count="1" />
|
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<LineId Id="665" Count="0" />
|
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<LineId Id="661" Count="0" />
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<LineId Id="660" Count="0" />
|
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<LineId Id="662" Count="1" />
|
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<LineId Id="958" Count="0" />
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<LineId Id="152" Count="3" />
|
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<LineId Id="1257" Count="1" />
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<LineId Id="1262" Count="2" />
|
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<LineId Id="1341" Count="0" />
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<LineId Id="1265" Count="0" />
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<LineId Id="1337" Count="1" />
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<LineId Id="1339" Count="0" />
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<LineId Id="1266" Count="1" />
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<LineId Id="1343" Count="0" />
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<LineId Id="1268" Count="2" />
|
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<LineId Id="1271" Count="0" />
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<LineId Id="1259" Count="0" />
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<LineId Id="663" Count="0" />
|
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<LineId Id="199" Count="3" />
|
||||
<LineId Id="25" Count="0" />
|
||||
</LineIds>
|
||||
<LineIds Name="MAIN.SendBatteryStatus">
|
||||
<LineId Id="27" Count="0" />
|
||||
<LineId Id="29" Count="1" />
|
||||
<LineId Id="28" Count="0" />
|
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<LineId Id="32" Count="0" />
|
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<LineId Id="31" Count="0" />
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<LineId Id="14" Count="4" />
|
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<LineId Id="5" Count="0" />
|
||||
<LineId Id="23" Count="0" />
|
||||
<LineId Id="19" Count="3" />
|
||||
</LineIds>
|
||||
<LineIds Name="MAIN.SetMQTTParameter">
|
||||
<LineId Id="2" Count="4" />
|
||||
<LineIds Name="MAIN.SM_AUTO_LOCAL">
|
||||
<LineId Id="1" Count="0" />
|
||||
</LineIds>
|
||||
<LineIds Name="MAIN.SM_AUTO_REMOTE">
|
||||
<LineId Id="2" Count="178" />
|
||||
<LineId Id="1" Count="0" />
|
||||
</LineIds>
|
||||
<LineIds Name="MAIN.SM_CAPACITY_TEST">
|
||||
<LineId Id="1" Count="0" />
|
||||
</LineIds>
|
||||
<LineIds Name="MAIN.SM_MANUAL">
|
||||
<LineId Id="1" Count="0" />
|
||||
</LineIds>
|
||||
<LineIds Name="MAIN.SM_SAFETY_CHECK">
|
||||
<LineId Id="1" Count="0" />
|
||||
<LineId Id="3" Count="0" />
|
||||
<LineId Id="2" Count="0" />
|
||||
<LineId Id="5" Count="0" />
|
||||
<LineId Id="4" Count="0" />
|
||||
<LineId Id="7" Count="0" />
|
||||
<LineId Id="6" Count="0" />
|
||||
<LineId Id="9" Count="0" />
|
||||
<LineId Id="8" Count="0" />
|
||||
<LineId Id="15" Count="1" />
|
||||
<LineId Id="13" Count="0" />
|
||||
<LineId Id="12" Count="0" />
|
||||
<LineId Id="18" Count="0" />
|
||||
<LineId Id="17" Count="0" />
|
||||
</LineIds>
|
||||
</POU>
|
||||
</TcPlcObject>
|
||||
Reference in New Issue
Block a user