Projektdateien hinzufügen.
This commit is contained in:
Matthias Heisig
535
PLC/POUs/FB_Unit.TcPOU
Normal file
535
PLC/POUs/FB_Unit.TcPOU
Normal file
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<?xml version="1.0" encoding="utf-8"?>
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<TcPlcObject Version="1.1.0.1" ProductVersion="3.1.4024.12">
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<POU Name="FB_Unit" Id="{e9bb815b-eb46-4920-800d-910484e58b22}" SpecialFunc="None">
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<Declaration><![CDATA[FUNCTION_BLOCK FB_Unit
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VAR_INPUT
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// Unit configuration
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stUnitConfig : REFERENCE TO ST_UNIT_CONFIG;
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// HMI interface
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stHMIInterface : REFERENCE TO ST_UNIT_HMI_INTERFACE;
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// Start unit
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xEnable : BOOL;
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// Emergency stop ok
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xEmergencyStopOk : BOOL;
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// Setpoint posolyt pump inlet
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rSetpointPosolytPumpInlet : REAL;
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// Setpoint negolyt pump inlet
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rSetpointNegolytPumpInlet : REAL;
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// Release alarms
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xReleaseErrors : BOOL;
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// Release analog io limit errors
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xReleaseLimitErrors : BOOL;
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// Input to confirm all errors
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xConfirmAlarms : BOOL;
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END_VAR
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VAR_OUTPUT
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// Unit ready
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xReady : BOOL;
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// Error active
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xError : BOOL;
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// Warning active
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xWarning : BOOL;
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// Warning confirmation still pending
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_xWarningConfirmPending : BOOL;
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END_VAR
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VAR
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// Check unit condition after some time during startup
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_timUnitStartupWaitTime : TIME := T#20S;
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// Valves posolyt
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_fbPosolytValveTankOutlet : FB_Valve('Posolyt tank outlet');
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// Valves negolyt
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_fbNegolytValveTankOutlet : FB_Valve('Negolyt tank outlet');
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// Pumps posolyt
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_fbPosolytPumpInlet : FB_MotorAnalog('Posolyt segment inlet');
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// Pumps negolyt
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_fbNegolytPumpInlet : FB_MotorAnalog('Negolyt segment inlet');
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// Pressure sensors posolyt
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_fbPressurePosolytSegmentInlet : FB_AnalogInput('P1_P');
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_fbPressurePosolytTankInlet : FB_AnalogInput('P3_P');
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_fbPressurePosolytTankOutlet : FB_AnalogInput('P4_P');
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// Pressure sensors negolyt
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_fbPressureNegolytSegmentInlet : FB_AnalogInput('P1_N');
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_fbPressureNegolytTankInlet : FB_AnalogInput('P3_N');
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_fbPressureNegolytTankOutlet : FB_AnalogInput('P4_N');
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// Unit voltage
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_fbVoltageSegment : FB_AnalogInput('Voltage');
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// Valve posolyt tank outlet interlocks
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_stPosolytValveTankOutletPIntlk : T_INTERLOCK;
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_stPosolytValveTankOutletPIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0000;
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_stPosolytValveTankOutletSIntlk : T_INTERLOCK;
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_stPosolytValveTankOutletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0011;
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// Valve negolyt tank outlet interlocks
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_stNegolytValveTankOutletPIntlk : T_INTERLOCK;
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_stNegolytValveTankOutletPIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0000;
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_stNegolytValveTankOutletSIntlk : T_INTERLOCK;
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_stNegolytValveTankOutletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0011;
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// Pump posolyt inlet interlocks
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_stPosolytPumpInletPIntlk : T_INTERLOCK;
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_stPosolytPumpInletPIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0001;
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_stPosolytPumpInletSIntlk : T_INTERLOCK;
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_stPosolytPumpInletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0011;
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// Pump negolyt inlet interlocks
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_stNegolytPumpInletPIntlk : T_INTERLOCK;
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_stNegolytPumpInletPIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0001;
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_stNegolytPumpInletSIntlk : T_INTERLOCK;
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_stNegolytPumpInletSIntlkUsed : T_INTERLOCK := 2#0000_0000_0000_0011;
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// Error active
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_xErrorActive : BOOL;
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// Warning active
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_xWarningActive : BOOL;
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// Current state
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_iState: INT;
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// All components in automatic mode
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_xAllComponentsInAutomatic : BOOL;
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// Not all components in automatic mode alarm
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_fbNotAllAutomaticAlarm : FB_TcAlarm;
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// Unit name
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_sName : STRING;
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// Unit startup check timer
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_tonStartupCheck : TON;
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END_VAR
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]]></Declaration>
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<Implementation>
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<ST><![CDATA[// Reset error active
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_xErrorActive := FALSE;
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// Reset warning active
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_xWarningActive := FALSE;
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// ===============================
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// Valve posolyt tank outlet
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// ===============================
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// Safety Interlocks
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stHMIInterface.stPosolytValve.stInterlock.asSafetyINTLKName[0] := 'Emergency stop ok';
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_stPosolytValveTankOutletSIntlk.0 := xEmergencyStopOk;
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// Valve fb
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_fbPosolytValveTankOutlet(
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xReleaseManualMode:= TRUE,
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wProcessINTLK:= _stPosolytValveTankOutletPIntlk,
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wProcessINTLKUsed:= _stPosolytValveTankOutletPIntlkUsed,
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wSafetyINTLK:= _stPosolytValveTankOutletSIntlk,
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wSafetyINTLKUsed:= _stPosolytValveTankOutletSIntlkUsed,
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xConfirmAlarms:= xConfirmAlarms,
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xReleaseErrors:= xReleaseErrors,
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stValveConfig:= stUnitConfig.stConfigPosolytValve,
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stHMIInterface:= stHMIInterface.stPosolytValve);
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// Set error active if fb has error
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IF _fbPosolytValveTankOutlet.xError THEN
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_xErrorActive := TRUE;
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END_IF
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// ===============================
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// Valve negolyt tank outlet
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// ===============================
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// Safety Interlocks
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stHMIInterface.stNegolytValve.stInterlock.asSafetyINTLKName[0] := 'Emergency stop ok';
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_stNegolytValveTankOutletSIntlk.0 := xEmergencyStopOk;
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// Valve fb
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_fbNegolytValveTankOutlet(
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xReleaseManualMode:= TRUE,
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wProcessINTLK:= _stNegolytValveTankOutletPIntlk,
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wProcessINTLKUsed:= _stNegolytValveTankOutletPIntlkUsed,
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wSafetyINTLK:= _stNegolytValveTankOutletSIntlk,
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wSafetyINTLKUsed:= _stNegolytValveTankOutletSIntlkUsed,
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xConfirmAlarms:= xConfirmAlarms,
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xReleaseErrors:= xReleaseErrors,
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stValveConfig:= stUnitConfig.stConfigNegolytValve,
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stHMIInterface:= stHMIInterface.stNegolytValve);
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// Set error active if fb has error
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IF _fbNegolytValveTankOutlet.xError THEN
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_xErrorActive := TRUE;
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END_IF
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// ===============================
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// Pump posolyt segment inlet
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// ===============================
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// Safety Interlocks
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stHMIInterface.stPosolytPump.stInterlock.asSafetyINTLKName[0] := 'Emergency stop ok';
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_stPosolytPumpInletSIntlk.0 := xEmergencyStopOk;
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// Process interlocks
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stHMIInterface.stPosolytPump.stInterlock.asProcessINTLKName[0] := 'At least one valve is open';
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_stPosolytPumpInletPIntlk.0 := _fbPosolytValveTankOutlet.IsOpen;
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// Valve fb
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_fbPosolytPumpInlet(
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xReleaseManualMode:= TRUE,
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wProcessINTLK:= _stPosolytPumpInletPIntlk,
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wProcessINTLKUsed:= _stPosolytPumpInletPIntlkUsed,
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wSafetyINTLK:= _stPosolytPumpInletSIntlk,
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wSafetyINTLKUsed:= _stPosolytPumpInletSIntlkUsed,
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xReleaseErrors:= xReleaseErrors,
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xConfirmAlarms:= xConfirmAlarms,
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rSPautomatic:= rSetpointPosolytPumpInlet,
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xReleaseAnalogInLimitErrors:= xReleaseLimitErrors,
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stMotorAnalogConfig:= stUnitConfig.stConfigPosolytPump,
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stHMIInterface:= stHMIInterface.stPosolytPump,
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xWarning=> );
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// Set error active if fb has error
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IF _fbPosolytPumpInlet.xError THEN
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_xErrorActive := TRUE;
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END_IF
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// Set warning if fb has warning
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IF _fbPosolytPumpInlet.xWarning THEN
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_xWarningActive := TRUE;
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END_IF
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// ===============================
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// Pump negolyt segment inlet
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// ===============================
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// Safety Interlocks
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stHMIInterface.stNegolytPump.stInterlock.asSafetyINTLKName[0] := 'Emergency stop ok';
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_stNegolytPumpInletSIntlk.0 := xEmergencyStopOk;
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// Process interlocks
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stHMIInterface.stNegolytPump.stInterlock.asProcessINTLKName[0] := 'At least one valve is open';
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_stNegolytPumpInletPIntlk.0 := _fbNegolytValveTankOutlet.IsOpen;
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// Valve fb
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_fbNegolytPumpInlet(
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xReleaseManualMode:= TRUE,
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wProcessINTLK:= _stNegolytPumpInletPIntlk,
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wProcessINTLKUsed:= _stNegolytPumpInletPIntlkUsed,
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wSafetyINTLK:= _stNegolytPumpInletSIntlk,
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wSafetyINTLKUsed:= _stNegolytPumpInletSIntlkUsed,
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xReleaseErrors:= xReleaseErrors,
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xConfirmAlarms:= xConfirmAlarms,
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rSPautomatic:= rSetpointNegolytPumpInlet,
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xReleaseAnalogInLimitErrors:= xReleaseLimitErrors,
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stMotorAnalogConfig:= stUnitConfig.stConfigNegolytPump,
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stHMIInterface:= stHMIInterface.stNegolytPump,
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xWarning=> );
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// Set error active if fb has error
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IF _fbNegolytPumpInlet.xError THEN
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_xErrorActive := TRUE;
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END_IF
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// Set warning if fb has warning
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IF _fbNegolytPumpInlet.xWarning THEN
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_xWarningActive := TRUE;
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END_IF
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// ===============================
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// Pressure sensors posolyt segment inlet
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// ===============================
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_fbPressurePosolytSegmentInlet(
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stScalingConfig:= stUnitConfig.stConfigPosolytPressureSegmentInlet,
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stEWConfig:= stUnitConfig.stEWLPosolytPressureSegmentInlet,
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stEWDelayConfig:= stUnitConfig.stEWDPosolytPressureSegmentInlet,
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xReleaseErrors:= xReleaseErrors,
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xReleaseLimitErrors:= xReleaseLimitErrors,
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xReleaseHardwareErrors:= xReleaseErrors,
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xConfirmAlarms:= xConfirmAlarms,
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stHMIInterface => stHMIInterface.stPosolytPressureSegmentInlet);
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// Set error active if fb has error
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IF _fbPressurePosolytSegmentInlet.xError THEN
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_xErrorActive := TRUE;
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END_IF
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// Set warning if fb has warning
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IF _fbPressurePosolytSegmentInlet.xWarning THEN
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_xWarningActive := TRUE;
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END_IF
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// ===============================
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// Pressure sensors negolyt segment inlet
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// ===============================
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_fbPressureNegolytSegmentInlet(
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stScalingConfig:= stUnitConfig.stConfigNegolytPressureSegmentInlet,
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stEWConfig:= stUnitConfig.stEWLNegolytPressureSegmentInlet,
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stEWDelayConfig:= stUnitConfig.stEWDNegolytPressureSegmentInlet,
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xReleaseErrors:= xReleaseErrors,
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xReleaseLimitErrors:= xReleaseLimitErrors,
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xReleaseHardwareErrors:= xReleaseErrors,
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xConfirmAlarms:= xConfirmAlarms,
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stHMIInterface => stHMIInterface.stNegolytPressureSegmentInlet);
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// Set error active if fb has error
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IF _fbPressureNegolytSegmentInlet.xError THEN
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_xErrorActive := TRUE;
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END_IF
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// Set warning if fb has warning
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IF _fbPressureNegolytSegmentInlet.xWarning THEN
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_xWarningActive := TRUE;
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END_IF
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// ===============================
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// Voltage segment
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// ===============================
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_fbVoltageSegment(
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stScalingConfig:= ,
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stEWConfig:= ,
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stEWDelayConfig:= ,
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xReleaseErrors:= xReleaseErrors,
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xReleaseLimitErrors:= xReleaseLimitErrors,
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xReleaseHardwareErrors:= xReleaseErrors,
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xConfirmAlarms:= xConfirmAlarms,
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stHMIInterface=> stHMIInterface.stVoltageSegment);
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// Set error active if fb has error
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IF _fbVoltageSegment.xError THEN
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_xErrorActive := TRUE;
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END_IF
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// Set warning if fb has warning
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IF _fbVoltageSegment.xWarning THEN
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_xWarningActive := TRUE;
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END_IF
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// ===============================
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// Check if all components are in automatic
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// ===============================
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_xAllComponentsInAutomatic := _fbPosolytValveTankOutlet.IsInAutomaticMode
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AND _fbNegolytValveTankOutlet.IsInAutomaticMode
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AND _fbPosolytPumpInlet.IsInAutomaticMode
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AND _fbNegolytPumpInlet.IsInAutomaticMode;
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// Raise warning
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IF NOT _fbNotAllAutomaticAlarm.bRaised AND (NOT _xAllComponentsInAutomatic) THEN
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_fbNotAllAutomaticAlarm.Raise(0);
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END_IF
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// Clear warning and reset
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IF _fbNotAllAutomaticAlarm.bRaised AND _xAllComponentsInAutomatic THEN
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_fbNotAllAutomaticAlarm.Clear(0, TRUE);
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END_IF
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// ===============================
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// Run state machine for startup and shutdown
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// ===============================
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CASE _iState OF
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0: // Off
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IF xEnable AND _xAllComponentsInAutomatic AND (NOT _xErrorActive) THEN
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_iState := 10;
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END_IF
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10: // Open all valves
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_fbPosolytValveTankOutlet.ReqAutomaticOpen();
|
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_fbNegolytValveTankOutlet.ReqAutomaticOpen();
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_iState := 15;
|
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15: // Wait for all valves to be open
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IF _fbPosolytValveTankOutlet.IsOpen AND _fbNegolytValveTankOutlet.IsOpen THEN
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IF NOT _fbPosolytValveTankOutlet.xError AND _fbNegolytValveTankOutlet.xError THEN
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_iState := 20;
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END_IF
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END_IF
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// If enable signal is lost, or there is an error, goto shutdown
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IF (NOT xEnable) OR _xErrorActive THEN
|
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_iState := 40;
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END_IF
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20: // Start pumps
|
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_fbPosolytPumpInlet.ReqAutomaticStart();
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||||
_fbNegolytPumpInlet.ReqAutomaticStart();
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_iState := 25;
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25: // Wait for all pumps to run
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IF _fbPosolytPumpInlet.xInTarget AND _fbNegolytPumpInlet.xInTarget THEN
|
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_iState := 30;
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END_IF
|
||||
|
||||
// If enable signal is lost, goto shutdown
|
||||
IF (NOT xEnable) OR _xErrorActive THEN
|
||||
_iState := 40;
|
||||
END_IF
|
||||
|
||||
30: // Wait some time
|
||||
_tonStartupCheck(In := TRUE, PT := _timUnitStartupWaitTime);
|
||||
|
||||
// After some time, check if all values are ok
|
||||
IF _tonStartupCheck.Q THEN
|
||||
// Check for minimum unit voltage
|
||||
IF _fbVoltageSegment.rScaledValue >= GVL_CONFIG.rMinimumUnitVoltage AND
|
||||
NOT _xErrorActive AND
|
||||
NOT _xWarningActive THEN
|
||||
xReady := TRUE;
|
||||
_iState := 35;
|
||||
ELSE
|
||||
_iState := 40;
|
||||
END_IF
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||||
END_IF
|
||||
|
||||
// If enable signal is lost, goto shutdown
|
||||
IF (NOT xEnable) OR _xErrorActive THEN
|
||||
_iState := 40;
|
||||
END_IF
|
||||
|
||||
35: // Unit in enabled state
|
||||
IF (NOT xEnable) OR _xErrorActive THEN
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||||
_iState := 40;
|
||||
END_IF
|
||||
|
||||
40: // Close all valves
|
||||
_fbNegolytValveTankOutlet.ReqAutomaticClose();
|
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_fbPosolytValveTankOutlet.ReqAutomaticClose();
|
||||
_iState := 45;
|
||||
|
||||
45: // Wait for valves to be closed
|
||||
IF _fbNegolytValveTankOutlet.IsClosed AND _fbPosolytValveTankOutlet.IsClosed THEN
|
||||
_iState := 50;
|
||||
END_IF
|
||||
|
||||
// When there is an error trying to close the valves,
|
||||
// dont try to discharge the segment
|
||||
IF _fbNegolytValveTankOutlet.xError OR _fbPosolytValveTankOutlet.xError THEN
|
||||
_iState := 60;
|
||||
END_IF
|
||||
|
||||
// Check for restart condition
|
||||
IF xEnable AND (NOT _xErrorActive) THEN
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
50: // Wait for unit voltage to drop below a certain threshold
|
||||
IF (_fbVoltageSegment.rScaledValue <= GVL_CONFIG.rPumpshutoffThreshold) THEN
|
||||
_iState := 60;
|
||||
END_IF
|
||||
|
||||
// Check for restart condition
|
||||
IF xEnable AND (NOT _xErrorActive) THEN
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
60: // Disable pumps
|
||||
_fbPosolytPumpInlet.ReqAutomaticStop();
|
||||
_fbNegolytPumpInlet.ReqAutomaticStop();
|
||||
_iState := 65;
|
||||
|
||||
65: // Wait for pumps to be stopped
|
||||
IF _fbPosolytPumpInlet.IsStopped AND _fbNegolytPumpInlet.IsStopped THEN
|
||||
IF _xErrorActive THEN
|
||||
_iState := 1000;
|
||||
ELSE
|
||||
_iState := 0;
|
||||
END_IF
|
||||
END_IF
|
||||
|
||||
// Check for restart condition
|
||||
IF xEnable AND (NOT _xErrorActive) THEN
|
||||
_iState := 0;
|
||||
END_IF
|
||||
|
||||
1000: // Alarm active
|
||||
// Only allow reset when enable is deactivated to avoid an
|
||||
// automatic restart of the unit
|
||||
IF (NOT _xErrorActive) AND (NOT xEnable) THEN
|
||||
_iState := 0;
|
||||
END_IF
|
||||
END_CASE
|
||||
|
||||
|
||||
// ===============================
|
||||
// Output error and warning flags
|
||||
// ===============================
|
||||
xError := _xErrorActive;
|
||||
xWarning := _xWarningActive;]]></ST>
|
||||
</Implementation>
|
||||
<Method Name="FB_init" Id="{08f1cd44-6483-4d20-ab45-d1938e8ec885}">
|
||||
<Declaration><![CDATA[METHOD FB_init : BOOL
|
||||
VAR_INPUT
|
||||
bInitRetains : BOOL; // if TRUE, the retain variables are initialized (warm start / cold start)
|
||||
bInCopyCode : BOOL; // if TRUE, the instance afterwards gets moved into the copy code (online change)
|
||||
|
||||
sName : STRING;
|
||||
END_VAR
|
||||
]]></Declaration>
|
||||
<Implementation>
|
||||
<ST><![CDATA[_sName := sName;
|
||||
|
||||
_fbNotAllAutomaticAlarm.CreateEx(TC_EVENTS.General.NotAllCompInAutomatic, bWithConfirmation := FALSE, 0);
|
||||
_fbNotAllAutomaticAlarm.ipArguments.Clear().AddString(_sName);]]></ST>
|
||||
</Implementation>
|
||||
</Method>
|
||||
<LineIds Name="FB_Unit">
|
||||
<LineId Id="4232" Count="29" />
|
||||
<LineId Id="4584" Count="0" />
|
||||
<LineId Id="4263" Count="102" />
|
||||
<LineId Id="4619" Count="0" />
|
||||
<LineId Id="4367" Count="46" />
|
||||
<LineId Id="4621" Count="22" />
|
||||
<LineId Id="4620" Count="0" />
|
||||
<LineId Id="4644" Count="1" />
|
||||
<LineId Id="4414" Count="0" />
|
||||
<LineId Id="4647" Count="0" />
|
||||
<LineId Id="4646" Count="0" />
|
||||
<LineId Id="4416" Count="17" />
|
||||
<LineId Id="4444" Count="26" />
|
||||
<LineId Id="4476" Count="33" />
|
||||
<LineId Id="4511" Count="17" />
|
||||
<LineId Id="4653" Count="0" />
|
||||
<LineId Id="4655" Count="2" />
|
||||
<LineId Id="4654" Count="0" />
|
||||
<LineId Id="4529" Count="4" />
|
||||
<LineId Id="4658" Count="0" />
|
||||
<LineId Id="4660" Count="2" />
|
||||
<LineId Id="4659" Count="0" />
|
||||
<LineId Id="4569" Count="0" />
|
||||
<LineId Id="4535" Count="12" />
|
||||
<LineId Id="4663" Count="0" />
|
||||
<LineId Id="4665" Count="2" />
|
||||
<LineId Id="4664" Count="0" />
|
||||
<LineId Id="4548" Count="6" />
|
||||
<LineId Id="4556" Count="6" />
|
||||
<LineId Id="2754" Count="0" />
|
||||
</LineIds>
|
||||
<LineIds Name="FB_Unit.FB_init">
|
||||
<LineId Id="11" Count="1" />
|
||||
<LineId Id="7" Count="1" />
|
||||
</LineIds>
|
||||
</POU>
|
||||
</TcPlcObject>
|
||||
Reference in New Issue
Block a user