Fixed aligner and started main state machine

- Fixed datatype for received offsets
- Added HMI Interface for Hot and Coolplate
This commit is contained in:
2026-02-06 14:39:41 +01:00
parent c1850f780b
commit bdaaf1fe9f
13 changed files with 295 additions and 4599 deletions

View File

@@ -19,13 +19,11 @@ VAR
_xDisableVacuum AT %Q* : BOOL := TRUE;
_xVacuumOk AT %I* : BOOL;
_udiXOffset AT %I* : UDINT;
_udiYOffset AT %I* : UDINT;
_udiXOffset AT %I* : DINT;
_udiYOffset AT %I* : DINT;
_rXPosToGo : REAL;
_rYPosToGo : REAL;
_iState : INT := 0;
END_VAR
]]></Declaration>
<Implementation>
@@ -39,13 +37,7 @@ END_VAR
lrAcceleration:= 0,
lrDecelleration:= 0,
lrJerk:= 0,
xConfirmAlarms:= xConfirmAlarms,
xEnabled=> ,
xHomed=> ,
lrActPosition=> ,
xIsStopped=> ,
xBusy=> ,
xError=> );
xConfirmAlarms:= xConfirmAlarms);
_fbYAxis(
xEnable:= TRUE,
@@ -57,20 +49,14 @@ _fbYAxis(
lrAcceleration:= 0,
lrDecelleration:= 0,
lrJerk:= 0,
xConfirmAlarms:= xConfirmAlarms,
xEnabled=> ,
xHomed=> ,
lrActPosition=> ,
xIsStopped=> ,
xBusy=> ,
xError=> );
xConfirmAlarms:= xConfirmAlarms);
// Drei mal ausführen damit die Position genau ist
IF xAlign THEN
xAlign := FALSE;
_rXPosToGo := UDINT_TO_REAL(_udiXOffset) * -0.001;
_rYPosToGo := ((UDINT_TO_REAL(_udiYOffset) * 0.001) - 37.5) * -1;
_rXPosToGo := DINT_TO_REAL(_udiXOffset) * -0.001;
_rYPosToGo := ((DINT_TO_REAL(_udiYOffset) * 0.001) - 37.5) * -1;
IF (ABS(_rXPosToGo) < 10.0) AND (ABS(_rYPosToGo) < 10.0) AND (NOT _fbXAxis.xError) AND (NOT _fbYAxis.xError) THEN
_fbXAxis.M_MoveRel(lrRelDist := _rXPosToGo);

View File

@@ -86,7 +86,7 @@ _fbValveDoor(
xConfirmAlarms:= xConfirmAlarms,
stHMIInterface:= stHMIInterface.stDoorHMIInterface);
xDoorOpen := _fbValveDoor.IsOpen;
// Chuck
_rtEjectChuckCmd(CLK := xEjectChuck);
@@ -134,6 +134,8 @@ _xDisableVacuum := (NOT xEnableVacuum);
SUPER^();
// Copy internal signals to output
xDoorOpen := _fbValveDoor.IsOpen;
xChuckClampOpen := _fbUnlockLeft.IsOpen AND _fbUnlockRight.IsOpen;
xVacuumEnabled := _xVacuumOk;]]></ST>
</Implementation>
<Method Name="FB_Init" Id="{afcda70c-3e52-4a32-9ca9-670a6b854f24}">

View File

@@ -7,6 +7,9 @@ VAR_INPUT
END_VAR
VAR_OUTPUT
END_VAR
VAR_IN_OUT
stHMIInterface : ST_HCPlateHMIInterface;
END_VAR
VAR
// Card inputs
_stStatus AT %I* : ST_SerialStatus;
@@ -31,7 +34,8 @@ END_VAR
]]></Declaration>
<Implementation>
<ST><![CDATA[// Clamp temperature settings
_rTempSetpoint := rTempSetpoint;
// Currently only controlled throught hmi interface
_rTempSetpoint := stHMIInterface.rSetpoint;
IF _rTempSetpoint > 60.0 THEN
_rTempSetpoint := 60.0;
@@ -62,8 +66,8 @@ IF _stStatus.bTransmitAccepted THEN
END_IF
// Debug test
IF _xTempTest THEN
_xTempTest := FALSE;
IF stHMIInterface.xEnable THEN
stHMIInterface.xEnable := FALSE;
M_SetTemp(rTemp := _rTempSetpoint);
_xSend := TRUE;
END_IF]]></ST>

View File

@@ -7,6 +7,9 @@ VAR_INPUT
END_VAR
VAR_OUTPUT
END_VAR
VAR_IN_OUT
stHMIInterface : ST_HCStationHMIInterface;
END_VAR
VAR
_fbHeatingPlate : FB_HotPlate;
@@ -21,11 +24,12 @@ END_VAR
<ST><![CDATA[_fbHeatingPlate(
xEnable:= _xEnableHotplate,
rTargetTemp:= _rTargetTemp,
stHMIInterface := stHMIInterface.stHotplateHMIInterface,
xConfirmAlarms:= xConfirmAlarms,
uiNextFreeSlot=> ,
uiNextReadySlot=> );
_fbCoolPlate();]]></ST>
_fbCoolPlate(stHMIInterface := stHMIInterface.stCoolplateHMIInterface);]]></ST>
</Implementation>
</POU>
</TcPlcObject>

View File

@@ -13,6 +13,9 @@ VAR_OUTPUT
uiNextFreeSlot : UINT;
uiNextReadySlot : UINT;
END_VAR
VAR_IN_OUT
stHMIInterface : ST_HCPlateHMIInterface;
END_VAR
VAR
_xEnableHotplate AT %Q* : BOOL;
@@ -53,13 +56,23 @@ _fbTempSensor(
xReleaseHardwareErrors:= TRUE,
xConfirmAlarms:= xConfirmAlarms,
stHMIInterface=> );
// Clamp HMI Setpoint
IF stHMIInterface.rSetpoint > 140.0 THEN
stHMIInterface.rSetpoint := 140;
END_IF
IF stHMIInterface.rSetpoint < 0.0 THEN
stHMIInterface.rSetpoint := 0.0;
END_IF
// For now get setpoint from HMI interface
_fbPITempControl(
rSP:= rTargetTemp,
rSP:= stHMIInterface.rSetpoint,
rPV:= _fbTempSensor.rScaledValue,
rKp:= 2,
rKp:= 6,
rTn:= 0,
xEnable:= xEnable,
xEnable:= stHMIInterface.xEnable,
xSaturatedUpper:= _xSaturatedUpper,
xSaturatedLower:= _xSaturatedLower,
rMV=> _rMV);
@@ -82,15 +95,9 @@ _fbPWMOut(
rPWM:= _rMV,
timPeriod:= T#10S,
xOutput=> _xEnableHotplate);
// Control temperature with two point controller
// IF _fbTempSensor.rScaledValue < (rTargetTemp - rDeadBand) THEN
// _xEnableHotplate := TRUE;
// END_IF
//
// IF _fbTempSensor.rScaledValue >= (rTargetTemp) THEN
// _xEnableHotplate := FALSE;
// END_IF
// Output HMI Interface
stHMIInterface.rPV := _fbTempSensor.rScaledValue;
]]></ST>
</Implementation>
<Method Name="M_AddItem" Id="{9707459a-6558-487c-b730-c9dc92d598ed}">

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@@ -0,0 +1,13 @@
<?xml version="1.0" encoding="utf-8"?>
<TcPlcObject Version="1.1.0.1">
<DUT Name="ST_HCPlateHMIInterface" Id="{cc97f396-14fe-4cf1-8a0f-254b86749233}">
<Declaration><![CDATA[TYPE ST_HCPlateHMIInterface :
STRUCT
xEnable : BOOL;
rSetpoint : REAL;
rPV : REAL;
END_STRUCT
END_TYPE
]]></Declaration>
</DUT>
</TcPlcObject>

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@@ -0,0 +1,12 @@
<?xml version="1.0" encoding="utf-8"?>
<TcPlcObject Version="1.1.0.1">
<DUT Name="ST_HCStationHMIInterface" Id="{2459de16-cb2e-4745-be67-cc251c8b91cf}">
<Declaration><![CDATA[TYPE ST_HCStationHMIInterface :
STRUCT
stHotplateHMIInterface : ST_HCPlateHMIInterface;
stCoolplateHMIInterface : ST_HCPlateHMIInterface;
END_STRUCT
END_TYPE
]]></Declaration>
</DUT>
</TcPlcObject>